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AAMI TIR29 2012 RA 2017

$131.66

AAMI TIR29:2012/(R)2017 – Guide for process characterization and control in radiation sterilization of medical devices

Published By Publication Date Number of Pages
AAMI 2012 56
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This technical information report provides additional guidance for characterizing the irradiation process and for establishing requisite process controls to ensure the irradiation system remains in a validated state. This document is intended to complement qualification and routine control activities as defined in ANSI/AAMI/ISO 11137 for gamma, X-ray, and electron beam sterilization.

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PDF Pages PDF Title
2 Blank Page
3 Title page
4 AAMI Technical Information Report

Copyright information
5 Contents
7 Glossary of equivalent standards
8 Committee representation
11 Foreword
13 1 Scope

2 Normative reference
3 Terms and definitions
14 4 Installation qualification
15 4.1 Gamma irradiators
4.2 Electron beam irradiators
4.3 X-ray irradiators
16 5 Operational Qualification
5.1 General
5.2 Gamma Irradiators
5.2.1 General

5.2.2 Determination of qualification dosimeter placement grid
17 5.2.3 Selection of materials
18 5.2.4 Dose mapping

5.2.5 Partially-filled irradiation containers
19 5.2.6 Interruption test

5.2.7 Scaling of dose

5.2.8 Non-standard processing
20 5.3 Electron Beam Irradiators
5.3.1 General

5.3.2 Determination of the qualification dosimeter placement grid
21 5.3.3 Selection of materials

5.3.4 Dose mapping (including 1- and 2-pass)
23 5.3.5 Partially-filled irradiation containers

5.3.6 Interruption test

5.3.7 Scaling of dose

5.3.8
Non-standard processing
24 5.4 X-ray Irradiators

5.4.2 Determination of the qualification dosimeter placement grid

5.4.3 Selection of materials

5.4.4 Dose mapping

5.4.5 Partially-filled irradiation containers
25 5.4.6 Interruption test

5.4.7 Scaling of dose

5.4.8 Non-standard processing

5.5
Review and analysis of Operational Qualification data for all radiation modalities
26 6 Performance Qualification
6.1 General

6.2 Gamma irradiators
6.2.1 Product loading pattern
6.2.2 Product dose mapping
6.2.2.6 Dosimeter placement
27 6.2.3 Mapping and processing families
6.2.3.2 Mapping families

6.2.3.3 Processing families

6.2.4 Mixed density within the irradiator
28 6.2.5 Mixed density within the irradiation container
6.2.6 Heterogeneous products
6.2.7 Partially-filled irradiation containers

6.2.8 Special loading patterns

6.2.9 Off-carrier processing
29 6.2.10 Scaling of dose

6.3 Electron beam irradiators
6.3.1 Product loading pattern
6.3.2 Product dose mapping
6.3.2.2 Dosimeter placement
30 6.3.3 Mapping and processing families
6.3.3.2 Mapping families

6.3.3.3 Processing families
31 6.3.4 Mixed density within the irradiator
6.3.5 Mixed density within the irradiation container
6.3.6 Heterogeneous products
6.3.7 Partially-filled irradiation containers

6.3.8 Special loading patterns

6.3.9 Off-carrier processing
6.3.10 Scaling of dose

6.4 X-Ray irradiators
32 6.4.1 Product loading pattern
6.4.2 Product dose mapping
6.4.2.5 Dosimeter placement

6.4.3 Mapping and processing families
6.4.3.3 Mapping families
33 6.4.3.4 Processing families

6.4.4 Mixed density within the irradiator
6.4.5 Mixed density within the irradiation container
6.4.6 Heterogeneous products

6.4.7 Partially-filled irradiation containers
34 6.4.8 Special loading patterns

6.4.9 Off-carrier processing
6.4.10 Scaling of Dose

6.5 Performance qualification outputs
6.5.1 Review and analysis of data

6.5.2 Selection of routine monitoring positions
35 6.5.3 Documentation requirements
7 Product and Process Specifications
7.4 Special handling/processing (e.g., temperature, time-sensitive products)
36 8 Routine Monitoring and Control
8.1 General
8.2 Receipt of product
8.3 Scheduling of gamma irradiators
8.3.3 Scheduling product runs
8.3.3.1 Steps in scheduling single product runs
37 8.3.3.2 Steps in scheduling multiple product runs
8.3.4 Grouping of products for multiple runs
8.3.5 Separation of product runs
8.3.6 Change in cycle time between product runs
8.4 Scheduling of electron beam irradiators
38 8.4.3 Loading of product

8.5 Scheduling of X-ray irradiators
8.5.1 Scheduling of product runs

8.5.2 Loading of product
8.6 Processing of product
8.6.1 Gamma
8.6.1.1 Processing parameters
39 8.6.1.2 Location of dosimeters within irradiation container
8.6.1.3 Frequency of dosimeters
8.6.1.4 Partial containers
8.6.1.5 Off-carrier processing
8.6.1.6 Process interruption
8.6.1.7 Analysis
8.6.1.8 Unloading of product
8.6.1.9 Release of product
40 8.6.1.10 Shipment of product
8.6.2 Electron beam & X-ray irradiators
8.6.2.1 Processing parameters
8.6.2.2 Location of dosimeters
8.6.2.3 Frequency of dosimeters
8.6.2.4 Partial containers
41 8.6.2.5 Off-carrier processing

8.6.2.6 Process interruption
8.6.2.7 Analysis
8.6.2.8 Unloading of product
8.6.2.9 Release of product
42 8.6.2.10 Shipment of product
9 Maintaining Process Effectiveness
9.1 General
9.2 Collection and review of data
9.3 Maintenance of process effectiveness
9.3.1 General
43 9.4 Calibration
10 Assessment of Change
10.1 Change Control
10.2 Re-sourcing
44 Annex A, Measurement uncertainty in routine monitoring of dose

A.1 Key statistical parameters
45 A.2 Methods for routine measurement of dose

A.3 Production dose monitoring procedure 1–Measurement of minimum and maximum dose in routine processing of product
46 A.3.1 Calculation of average dose, variance, and standard deviation

A.3.2 Estimate of uncertainty in dose measurements

A.3.3 Setting process parameters

A.3.3.1 Minimum dose
47 A.3.3.2 Maximum dose

A.4 Production dose monitoring procedure 2–Measurement of reference dose and use of adjustment factors to calculate minimum and maximum dose in routine processing of product

A.4.1 Calculation of adjustment factors

A.4.2 Uncertainty attributable to adjustment factors
48 A.4.3 Estimate of uncertainty in dose measurements

A.4.4 Setting process parameters

A.5 Production dose monitoring procedure 3–Measurement of minimum dose and use of adjustment factor for maximum dose in routine processing of product
49 A.5.1 Calculation of adjustment factor

A.5.2 Setting process parameters

A.6 Dosing small samples with tight dosing conditions
50 Annex B, Source distribution equivalency

B.1 Equivalent Source Distributions

B.2 Planning an equivalent Distribution

B.3 Verification requirements to define equivalency
51 B.4 IQ/OQ Verification Requirements for Equivalent Distributions
52 Annex C (informative), Bibliography
AAMI TIR29 2012 RA 2017
$131.66