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BS ISO 14788:2005

$102.76

Continuous hot-dip zinc-5% aluminium alloy coated steel sheet

Published By Publication Date Number of Pages
BSI 2005 22
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9 3.6
4 Requirements
4.1 Chemical composition
Table 1 — Chemical composition (heat analysis) , %
Base-metal quality
Mn
Ti
10 Table 2 — Limits on additional chemical elements , %
Element
Cu a
Ni a
Cr a, b
Mo a, b
Nb c
V c, d
Ti d
Table 3 — Product analysis tolerances , %
Element
Maximum of specified element Tolerance over maximum specified
4.2 Mechanical properties
4.2.1 Commercial and drawing qualities
Zinc-5 % aluminium alloy coated steel sheet of designations 01, 02, 03,and 04 is supplied under the following
a) Ordering condition A): steel when ordered to mechanical properties shall, at the time the steel is made
4.2.2 Structural quality
The mechanical properties, at the time the steel is made available for shipment, shall satisfy the requirements
11 Table 4 — Mechanical properties
Base-metal quality a
A min. d %
Designation Name
4.3 Coating
4.3.1 Coating mass
12 4.3.2 Coating adherence
Table 5 — Mechanical properties of structural-quality steels
Grade
R e a min
Table 6 — Coating mass test limits for zinc-5 % aluminium alloy coated steel sheet
Coating designation
Triple-spot test
Single-spot test
13 Table 6 — ( continued )
Triple-spot test
Single-spot test
Coating designation
Table 7 — Coating adherence — Bend test mandrel diameter
Coated metal-180° bend mandrel diameter, mm
Base-metal quality
14 4.4 Weldability
4.5 Painting
4.6 Surface treatment
4.6.1 Mill passivation
4.6.2 Oiling
4.7 Coated coil joining
4.8 Dimensional and shape tolerances
A. The tolerances for thickness of the base metal shall be as given in ISO 16160 for hot-rolled steel, and
5 Sampling
5.1 Chemical composition
A heat analysis of each heat shall be made by the manufacturer to determine compliance with the
15 5.2 Tensile test
5.3 Coating tests
5.3.1 Coating mass
5.3.1.1 The producer shall develop a testing plan with a frequency sufficient to adequately characterize
5.3.2 Triple-spot test
The triple-spot test result shall be the average coating mass found on the three specimens taken according
5.3.3 Single-spot test
5.4 Coating adherence
5.5 Retest
6 Test methods
6.1 Tensile tests
a) Option A — Determine the actual base-metal thickness through direct measurement of the substrate of a
16 6.2 Coating properties
6.2.1 Coating mass
6.2.2 Coating adherence
Bend tests shall be conducted in accordance with the methods specified in ISO 7438.
7 Designation system
The designation system includes the coating name, coating type, coating mass, coating condition, surface
7.1 Coating name
The letters ZA are used to indicate the zinc-5 % aluminium alloy coating.
7.2 Coating type
The designators T1 and T2 are used to indicate the type of coating (see 1.4).
7.3 Coating mass
7.4 Coating condition
The conditions of coating designations are:
 N: normal spangle coating (as-produced);
 S: smooth finish (skin passed).
17 7.5 Surface treatment
The surface treatment designations are:
 O oiling;
 CO mill passivation plus oiling;
 C mill passivation.
7.6 Base-metal quality
The base-metal quality designations are:
 01 Commercial;
 02 Drawing;
 03 Deep drawing aluminum killed (non-aging);
 04 Extra deep drawing (stabilized interstitial free).
Three digits as described in Table 5 indicate structural grades.
7.7 Examples
7.7.1 An example of a complete designation is ZAT1 160NC02. This designation example includes the
 ZA: Zinc-5 % aluminium alloy coating;
 T1: coating Type 1;
 160: coating mass designation;
 N: normal spangle coating condition;
 C: mill passivation;
 02: drawing quality.
7.7.2 An example of a complete designation for one of the structural-quality products is ZAT2 150SCO350.
 ZA: Zinc-5 % aluminium alloy coating;
 T2: coating type 2;
 150: coating mass designation;
 CO: mill passivation plus oiling;
 350: structural steel grade.
18 8 Resubmission
8.2 The manufacturer has the right to present the rejected products to a new examination for compliance
9 Workmanship
10 Inspection and acceptance
10.2 Steel that is reported to be defective after arrival at the user’s works shall be set aside, properly and
11 Marking
a) manufacturer’s name or identifying brand;
b) reference to this International Standard, i.e. ISO 14788;
c) product designation (coating, type, coating mass, coating condition, surface treatment and quality or
d) order number;
e) product dimensions;
f) lot number;
g) mass.
12 Information to be supplied by the purchaser
To adequately specify requirements in accordance with this International Standard, enquiries and orders
a) reference to this International Standard, i.e. ISO 14788;
19 b) complete designation of the material, i.e. coating name, coating type, coating mass, coating condition,
d) the application (name of part), if available;
e) ordering condition A or B;
f) mill passivation, if required (see 4.5.1);
g) oiling, if required (see 4.5.2);
h) report of heat analysis and/or mechanical properties, if required (see 4.1 and 4.2);
i) details of fabrication, special requirements or application (i.e. coating performance, non-fluting, paintability,
j) inspection and tests for acceptance prior to shipment from the producer’s works, if required (see
20 Annex A
Orders requiring base-metal thickness
Figure A.1 — Calculation of the average coated product thickness
Table A.1 — Average thickness for coating mass — Total both sides
Coating designation
Average coating thickness 1) for calculation mm
21 Bibliography
[1] ASTM A875/A875M — Standard Specification for Steel Sheet, Zinc-5 % Aluminum Alloy-Coated by
[2] JIS G3317 — Hot-dip zinc-5 % aluminum alloy-coated steel sheets and coils 1)
BS ISO 14788:2005
$102.76