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BS IEC/IEEE 61886-1:2021

BS IEC/IEEE 61886-1:2021

$215.11

Subsea equipment – Power connectors, penetrators and jumper assemblies with rated voltage from 3 kV (Umax = 3,6 kV) to 30 kV (Umax = 36 kV)

Published By Publication Date Number of Pages
BSI 2021 100
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This document is applicable to single and three-phase wet-mateable and dry-mateable AC connectors, penetrators and jumper assemblies with rated voltages from 3 kV (Umax = 3,6 kV) to 30 kV (Umax = 36 kV). This document relates to the requirements and tests for products in the “as manufactured and supplied” condition. This document is not applicable to requirements and tests for products that have been subsequently installed, deployed or retrieved.

PDF Catalog

PDF Pages PDF Title
2 undefined
4 CONTENTS
12 FOREWORD
14 INTRODUCTION
15 1 Scope
2 Normative references
16 3 Terms, definitions and abbreviated terms
17 3.1 Terms and definitions
21 3.2 Abbreviated terms
22 4 Documentation and marking
4.1 Design documentation
4.2 Type test documentation
4.3 Routine test documentation
Tables
Table 1 โ€“ Design documentation
Table 2 โ€“ Routine test documentation
23 4.4 As built documentation
4.5 Design analysis
4.6 Data sheet
Table 3 โ€“ As built documentation
24 4.7 Equipment marking
4.7.1 Connectors and penetrators
4.7.2 Jumper assemblies
5 Design
5.1 General design requirements
25 5.2 Temperature class
5.3 Electrical design requirements
5.3.1 Ratings
Table 4 โ€“ Temperature classes
Table 5 โ€“ Voltage ratings
26 5.3.2 Earthing
5.3.3 Dummy connectors
Table 6 โ€“ Current ratings
27 5.4 Mechanical design requirements
5.4.1 Pressure classes
5.4.2 Rapid gas decompression
5.4.3 External forces
5.5 Material requirements
5.5.1 General material requirements
Table 7 โ€“ Pressure classes
28 5.5.2 Material certification requirements
5.6 Connector specific requirements
5.6.1 General requirements
5.6.2 Wet mateable connectors
29 5.6.3 Dry mateable connectors
5.7 Penetrator specific requirements
5.7.1 Penetrators for pressure compensated equipment
5.7.2 Penetrators for pressure retaining equipment
30 5.8 Seals
5.8.1 General seal requirements
5.8.2 Water seals
5.8.3 Additional requirements for pressure integrity seals
5.9 Electric field control
31 5.10 Jumper assemblies
5.11 Storage and transportation
6 Tests
6.1 Structure of test clauses
6.2 General test requirements
32 6.3 Artificial sea water
6.4 Test media
33 Table 8 โ€“ Test media
35 7 Routine tests โ€“ Connectors and penetrators
Table 9 โ€“ Electrical routine tests
Table 10 โ€“ Routine test sequence โ€“ Connectors and penetrators
36 8 Routine tests โ€“ Dummy and test connectors
9 Routine tests โ€“ Jumper assemblies
Table 11 โ€“ Routine test sequence โ€“ Complete jumper assemblies
37 10 Sample tests โ€“ Hoses
11 Type and special tests โ€“ Connectors and penetrators
11.1 Order of tests and type test requirements
38 Table 12 โ€“ Type test sequence
39 Table 13 โ€“ Intermediate electrical tests
40 11.2 Type tests โ€“ Dummy and test connectors
11.3 Type tests โ€“ New interface cable
Table 14 โ€“ Type test sequence โ€“ New interface cable
41 11.4 Prototype manufacturing acceptance test
11.4.1 Objective
11.4.2 Sequence
11.4.3 Acceptance criteria
Table 15 โ€“ Prototype manufacturing acceptance test sequence
42 11.5 Electrical and thermal tests
11.5.1 Objective
11.5.2 Sequence
Table 16 โ€“ Electrical and thermal test sequence โ€“ Connectors
Table 17 โ€“ Electrical and thermal test sequence โ€“ Pressure retaining penetrators
43 11.5.3 Acceptance criteria
Table 18 โ€“ Electrical and thermal test sequence โ€“Penetrators for pressure balanced equipment
44 11.6 Electrical short circuit test
11.6.1 Objective
11.6.2 Sequence
11.6.3 Acceptance criteria
11.7 Hyperbaric test
11.7.1 Objective
11.7.2 Sequence
Table 19 โ€“ Electrical short circuit test sequence
45 Table 20 โ€“ Hyperbaric test sequence โ€“ Wet mateable connectors
Table 21 โ€“ Hyperbaric test sequence โ€“ Dry mateable connectors
46 11.7.3 Acceptance criteria
11.8 Pressure cycling test โ€“ Penetrators
11.8.1 Objective
11.8.2 Sequence
Table 22 โ€“ Pressure cycling test โ€“ Penetrators for pressure compensated equipment
47 11.8.3 Acceptance criteria
11.9 Combined pressure and temperature cycling test โ€“ Penetrators
11.9.1 Objective
11.9.2 Sequence
Table 23 โ€“ Pressure cycling test โ€“ Pressure retaining penetrators
48 11.9.3 Acceptance criteria
11.10 Rapid gas decompression test
11.10.1 Objective
11.10.2 Sequence
Table 24 โ€“ Combined pressure and temperature cycling test โ€“ Penetrators
Table 25 โ€“ RGD test sequence
49 11.10.3 Acceptance criteria
11.11 Mechanical and environmental stress test
11.11.1 Objective
11.11.2 Sequence
Table 26 โ€“ Mechanical and environmental stress test sequence
50 11.11.3 Acceptance criteria
11.12 Endurance test โ€“ Connectors
11.12.1 Objective
11.12.2 Sequence
Table 27 โ€“ Endurance test โ€“ Connectors
51 11.12.3 Acceptance criteria
11.13 Endurance test โ€“ Penetrators
11.13.1 Objective
11.13.2 Sequence
Table 28 โ€“ Endurance test โ€“ Pressure retaining penetrators
52 11.13.3 Acceptance criteria
Table 29 โ€“ Endurance test โ€“ Penetrators for pressure compensated equipment
53 11.14 Inner water seal hyperbaric test โ€“ Connectors
11.14.1 Objective
11.14.2 Sequence
11.14.3 Acceptance criteria
11.15 Inner water seal pressure cycling test โ€“ Penetrators
11.15.1 Objective
11.15.2 Sequence
11.15.3 Acceptance criteria
11.16 Outer water seal hyperbaric test โ€“ Connectors
11.16.1 Objective
11.16.2 Sequence
11.16.3 Acceptance criteria
54 11.17 Outer water seal pressure cycling test โ€“ Penetrators
11.17.1 Objective
11.17.2 Sequence
11.17.3 Acceptance criteria
11.18 Secondary pressure integrity seal test โ€“ Penetrators
11.18.1 Objective
11.18.2 Sequence
11.18.3 Acceptance criteria
11.19 Primary pressure integrity seal test โ€“ Penetrators
11.19.1 Objective
11.19.2 Sequence
11.19.3 Acceptance criteria
55 11.20 Secondary pressure integrity seal combined pressure and temperature cycling test โ€“ Penetrators
11.20.1 Objective
11.20.2 Sequence
11.20.3 Acceptance criteria
11.21 Primary pressure integrity seal combined pressure and temperature cycling test โ€“ Penetrators
11.21.1 Objective
11.21.2 Sequence
11.21.3 Acceptance criteria
11.22 Extended hyperbaric wet mate test
11.22.1 Objective
11.22.2 Sequence
56 Table 30 โ€“ Extended hyperbaric wet mate test sequence
57 11.22.3 Acceptance criteria
12 Type tests โ€“ Hose and hose terminations
12.1 General
Table 31 โ€“ Hose type test sequence
58 12.2 Absorption/compensation test
12.2.1 Objective
12.2.2 Method
12.2.3 Acceptance criteria
59 12.3 Ozone resistance
12.3.1 Objective
12.3.2 Method
12.3.3 Acceptance criteria
12.4 Ultraviolet resistance
12.4.1 Objective
12.4.2 Method
12.4.3 Acceptance criteria
60 12.5 Thermal shock test
12.5.1 Objective
12.5.2 Method
12.5.3 Acceptance criteria
12.6 Destructive testing
12.6.1 Tensile failure
61 12.6.2 Burst pressure
12.6.3 Crush resistance
62 12.6.4 Outer sheath abrasion resistance
12.6.5 Hose kink test
63 13 Type tests โ€“ Jumper assemblies
13.1 General
13.2 Electrical and thermal type test โ€“ Jumper assemblies
13.2.1 Objective
13.2.2 Sequence
Table 32 โ€“ Jumper assembly type test sequence
64 13.2.3 Acceptance criteria
13.3 Oscillating jumper test
13.3.1 Objective
13.3.2 Sequence
Table 33 โ€“ Electrical and thermal type test โ€“ Jumper assemblies
Table 34 โ€“ Oscillating jumper test
65 13.3.3 Acceptance criteria
13.4 Jumper pull test
13.4.1 Objective
13.4.2 Sequence
Table 35 โ€“ Jumper pull test
66 13.4.3 Acceptance criteria
13.5 Drop test
13.5.1 Objective
13.5.2 Sequence
13.5.3 Acceptance criteria
13.6 Jumper handling simulation test
13.6.1 Objective
13.6.2 Sequence
Table 36 โ€“ Drop test
67 Table 37 โ€“ Jumper handling simulation test
68 13.6.3 Acceptance criteria
13.7 Jumper simulated deployment test
13.7.1 Objective
13.7.2 Sequence
Figures
Figure 1 โ€“ Jumper handling simulation test
69 13.7.3 Acceptance criteria
14 Test procedures
14.1 Helium leak test
14.1.1 Objective
Table 38 โ€“ Jumper simulated deployment testing
70 14.1.2 Method
14.1.3 Acceptance criteria
14.2 Contact resistance test
14.2.1 Objective
14.2.2 Method
14.2.3 Acceptance criteria
71 14.3 Shell continuity test
14.3.1 Objective
14.3.2 Method
14.3.3 Acceptance criteria
14.4 Screen continuity test
14.4.1 Objective
14.4.2 Method
14.4.3 Acceptance criteria
14.5 Partial discharge test
14.5.1 Objective
14.5.2 Method
72 14.5.3 Acceptance criteria
14.6 High voltage AC test
14.6.1 Objective
14.6.2 Method
14.6.3 Acceptance criteria
14.7 Impulse withstand voltage test
14.7.1 Objective
14.7.2 Method
14.7.3 Acceptance criteria
Table 39 โ€“ Impulse withstand voltage test levels
73 14.8 Insulation resistance test
14.8.1 Objective
14.8.2 Method
14.8.3 Acceptance criteria
14.9 Thermal shock test
14.9.1 Objective
14.9.2 Method
Table 40 โ€“ Insulation resistance test โ€“ Voltage test levels
74 14.9.3 Acceptance criteria
14.10 Thermal short circuit test
14.10.1 Objective
14.10.2 Method
14.10.3 Acceptance criteria
14.11 Dynamic short circuit test
14.11.1 Objective
14.11.2 Method
14.11.3 Acceptance criteria
75 14.12 Temperature rise test
14.12.1 Objective
14.12.2 Method
14.12.3 Acceptance criteria
76 14.13 Extended temperature rise test
14.13.1 Objective
14.13.2 Method
Figure 2 โ€“ Typical extended temperature test results, method 1
77 14.13.3 Acceptance criteria
14.14 Thermal cycling
14.14.1 Objective
14.14.2 Method
Figure 3 โ€“ Typical extended temperature test results, method 2
78 14.14.3 Acceptance criteria
14.15 Bending moment and free fall tests
14.15.1 Objective
14.15.2 Method
14.15.3 Acceptance criteria
Figure 4 โ€“ Bending moment test
79 14.16 Static pressure test โ€“ Penetrators
14.16.1 Objective
14.16.2 Method
14.16.3 Acceptance criteria
Table 41 โ€“ Static pressure test โ€“ Penetrators
80 14.17 Extended static pressure test โ€“ Penetrators
14.17.1 Objective
14.17.2 Method
14.17.3 Acceptance criteria
14.18 Combined pressure and temperature cycling test โ€“ Pressure retaining penetrators
14.18.1 Objective
14.18.2 Method
14.18.3 Acceptance criteria
14.19 Shock and vibration test
14.19.1 Objective
14.19.2 Method
81 14.19.3 Acceptance criteria
14.20 Cleaning and spillage test
14.20.1 Objective
14.20.2 Method
14.20.3 Acceptance criteria
14.21 Conductor pull test
14.21.1 Objective
82 14.21.2 Method
14.21.3 Acceptance criteria
14.22 Cable pull test
14.22.1 Objective
14.22.2 Method
14.22.3 Acceptance criteria
14.23 Cable termination bending test
14.23.1 Objective
14.23.2 Method
14.23.3 Acceptance criteria
83 14.24 Mate/de-mate operation test
14.24.1 Objective
14.24.2 Method
14.24.3 Acceptance criteria
14.25 Dismantling and examination
14.25.1 Objective
14.25.2 Method
14.25.3 Acceptance criteria
84 14.26 High voltage breakdown test
14.26.1 Objective
14.26.2 Method
14.26.3 Acceptance criteria
14.27 Rapid gas decompression (RGD) test โ€“ General
14.27.1 Objective
14.27.2 Method
14.27.3 Acceptance criteria
85 14.28 Material testing
14.28.1 Objective
14.28.2 General test requirements
14.28.3 Polymeric materials test requirements
86 14.28.4 Acceptance criteria
87 Annex A (informative)Connector assembly data sheet
Table A.1 โ€“ Typical product data sheet
90 Annex B (informative)Penetrator figures
Figure B.1 โ€“ Penetrator flange view
91 Figure B.2 โ€“ Pressure retaining penetrator โ€“ Definitions
92 Figure B.3 โ€“ Test set-up, pressure retaining penetrator โ€“ Direction 1
93 Figure B.4 โ€“ Test set-up, pressure retaining penetrator โ€“ Direction 2
94 Figure B.5 โ€“ Penetrator for pressure balanced conditions โ€“ Definitions
95 Figure B.6 โ€“ Test set-up, penetrator for pressure balanced conditions โ€“Test of absolute pressure
96 Figure B.7 โ€“ Test set-up, penetrator for pressure balanced conditions โ€“ Direction 1
97 Figure B.8 โ€“ Test set-up, penetrator for pressure balanced conditions โ€“ Direction 2
98 Bibliography

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BS IEC/IEEE 61886-1:2021
$215.11