BS EN IEC 60383-1:2023 – TC
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Tracked Changes. Insulators for overhead lines with a nominal voltage above 1000 V – Ceramic or glass insulator units for a.c. systems. Definitions, test methods and acceptance criteria
Published By | Publication Date | Number of Pages |
BSI | 2023 | 183 |
This part of IEC 60383 applies to insulators of ceramic material or glass for use on a.c. overhead power lines and overhead traction lines with a nominal voltage greater than 1 000 V and a frequency not greater than 100 Hz. It also applies to insulators for use on d.c. overhead electric traction lines. This part applies to string insulator units, rigid overhead line insulators and to insulators of similar design when used in substations. lt does not apply to insulators forming parts of electrical apparatus or to parts used in their construction or to post insulators which are covered by IEC 60168: Tests on indoor and outdoor post insulators of ceramic material or glass for systems with nominal voltages greater than 1 000 V. Tests on insulator strings and insulator sets (for example, wet switching impulse voltage) are dealt with in part 2 of IEC 60383. The object of this part is: – to define the terms used – to define insulator characteristics and to prescribe the conditions under which the specified values of these characteristics shall be verified – to prescribe test methods – to prescribe acceptance criteria. This part does not include requirements dealing with the choice of insulators for specific operating conditions. Specific requirements on the use of coatings on ceramic or glass insulators are described in the informative Annex C. NOTE A guide for the choice of insulators under polluted conditions has been published, see IEC 60815-1 and -2. Numerical values for insulator characteristics are specified in IEC 60305, IEC 60433 and IEC 60720.
PDF Catalog
PDF Pages | PDF Title |
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115 | undefined |
118 | Annex ZA (normative)Normative references to international publicationswith their corresponding European publications |
121 | English CONTENTS |
125 | FOREWORD |
127 | INTRODUCTION |
128 | 1 Scope 2 Normative references |
129 | 3 Terms and definitions |
132 | 4 Classification, types of insulators and insulating materials 4.1 Insulator classes |
133 | 4.2 Insulator types 4.3 Insulating materials 5 Identification of insulators 6 Classification of tests 6.1 Type tests |
134 | 6.2 Sample tests 6.3 Routine tests 7 Cross-reference tables for tests to be performed 7.1 Pin insulators |
136 | 7.2 Line post insulators Tables Table 1 – Cross-reference table for pin insulators |
138 | 7.3 String insulator units 7.3.1 General Table 2 – Cross-reference table for line post insulators |
139 | 7.3.2 Specified type tests on string insulator units |
140 | Table 3 – Cross-reference table for string insulator units – cap and pin |
142 | Table 4 – Cross-reference table for string insulator units – long rod |
143 | 7.4 Insulators for overhead electric traction lines 8 Procedures for type and sample tests 8.1 Insulator selection for type tests 8.2 Sampling rules and procedures for sample tests |
144 | 8.3 Re-test procedure for sample tests 9 General requirements for electrical tests Table 5 – Sample sizes for sample tests |
145 | 10 Artificial rain parameters for wet tests 11 Mounting arrangements for electrical tests 12 Dry lightning impulse voltage tests 12.1 General 12.2 Test procedure 12.3 Acceptance criteria |
146 | 13 Wet power frequency withstand voltage tests 13.1 Test procedure 13.2 Acceptance criteria 14 RIV test 14.1 Test procedure |
147 | 14.2 Acceptance criteria 15 Puncture withstand test 15.1 General 15.2 Impulse puncture testing in air |
148 | 15.3 Power frequency puncture withstand test 16 Routine electrical test |
149 | 17 Verification of the dimensions 18 Electromechanical failing load test 18.1 Test procedure |
150 | 18.2 Acceptance criteria 19 Mechanical failing load test 19.1 Test procedure for pin and line post insulators 19.2 Test procedure for string insulator units 19.3 Acceptance criteria for pin insulators 19.4 Acceptance criteria for string insulator units and line post insulators |
151 | 20 Thermal-mechanical performance test 20.1 Test procedure |
152 | 20.2 Acceptance criteria 21 Residual strength test 21.1 General 21.2 Previous tests 21.3 Preparation of the test pieces |
153 | 21.4 Test procedure 21.5 Test results 21.6 Acceptance criteria 22 Verification of the axial, radial and angular displacements 22.1 Test procedure |
154 | 22.2 Acceptance criteria |
155 | 23 Verification of the locking system 23.1 General 23.2 Conformity of the locking device 23.3 Verification of locking 23.4 Position of the locking device 23.5 Procedure for the operation test |
156 | 23.6 Acceptance criteria for the operation test 24 Temperature cycle test 24.1 Test procedure for ceramic or toughened glass material |
157 | 24.2 Test procedure for of annealed glass 24.3 Special test procedure for insulators with thick sections or very large insulators 24.4 Complementary specifications 24.5 Acceptance criteria |
158 | 25 Thermal shock test 25.1 Sample test 25.1.1 Test procedure 25.1.2 Acceptance criteria 25.2 Routine thermal shock test 25.2.1 Test procedure 25.2.2 Acceptance criteria 26 Porosity test 26.1 Test procedure 26.2 Acceptance criteria |
159 | 27 Galvanizing test 27.1 General 27.2 Test procedure 27.2.1 General 27.2.2 Appearance 27.2.3 Determination of the coating mass by the magnetic test method 27.3 Acceptance criteria 27.3.1 Acceptance criteria for the appearance test |
160 | 27.3.2 Acceptance criteria for the value of coating mass 28 Zinc sleeve test (if applicable) 28.1 General requirements concerning the zinc sleeve 28.2 Type test procedure |
161 | 28.3 Sample test procedure 29 Routine visual inspection 29.1 General 29.2 Insulators with ceramic insulating parts |
162 | 29.3 Insulators with glass insulating parts |
163 | 30 Impact test 30.1 Test procedure 30.2 Acceptance criteria 31 Routine mechanical test 31.1 Routine mechanical test on line post insulators Table 6 – Acceptance criteria for impact test |
164 | 31.2 Routine mechanical test on string insulator units 32 Mounting arrangements for tests on pin insulators 32.1 Standard mounting arrangement for electrical tests |
165 | 32.2 Mounting arrangements for electrical tests reproducing service conditions 32.3 Mounting arrangement for the mechanical failing load test 33 Coefficients for statistical analysis of the test results on line post Insulators 33.1 Coefficient for type tests 33.2 Coefficients for sample tests 34 Mounting arrangements for tests on line post insulators 34.1 Standard mounting arrangement for electrical tests Table 7 – Coefficients for sample tests (line post insulators) |
166 | 34.2 Mounting arrangements for electrical tests reproducing service conditions 34.3 Mounting arrangement for the mechanical failing load test 35 Coefficients for statistical analysis of the test results on string insulator units 35.1 Coefficient for type tests |
167 | 35.2 Coefficients for sample tests 36 Mounting arrangements for electrical tests on string insulator units 37 Mounting arrangements for electrical tests on Insulators for overhead electric traction lines 37.1 Standard mounting arrangement Table 8 – Coefficients for sample tests (string insulator units) |
168 | 37.2 Mounting arrangement representing service conditions Figure 1 – Schematic representation of the thermal-mechanical performance test |
169 | Figures Figure 2 – Measurement of axial and radial displacements Figure 3 – Measurement of angular displacement |
170 | Figure 4 – Greatest thickness of the insulator |
171 | Annex A (informative) Method of comparison of the results of electromechanical or mechanical type and sample tests Table A.1 – Values for constants a, b and c |
172 | Table A.2 – Values for constants a, b and c (re-test) |
173 | Annex B (informative) Illustration of the mechanical and electromechanical test acceptance procedure for string insulator units and line post insulators B.1 Flow charts Figure B.1 – Acceptance flow chart for mechanical or electromechanical type tests |
174 | Figure B.2 – Acceptance flow chart for mechanical or electromechanical sample tests |
175 | B.2 Calculated examples of acceptance and rejection Figure B.3 – Flow chart of the comparison of type and sample tests |
176 | Table B.1 – Examples for mechanical and electromechanical sample tests |
177 | Table B.2 – Blank form for calculation for mechanicaland electromechanical sample tests |
178 | Annex C (informative) Coatings on ceramic or glass insulators C.1 General C.2 Material fingerprinting and ageing performance C.3 Type testing |
179 | C.4 Sample testing C.5 Routine testing C.6 Pollution performance C.7 Acceptance criteria Figure C.1 – Example of thickness criteria based on current experience |
180 | Figure C.2 – Example of adherence test criteria |
181 | Annex D (informative) Impact test Figure D.1 – Example of equipment for impact testing |