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BS EN 12493:2013+A2:2018

$198.66

LPG equipment and accessories. Welded steel pressure vessels for LPG road tankers. Design and manufacture

Published By Publication Date Number of Pages
BSI 2018 70
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This European Standard specifies minimum requirements for materials, design, construction and workmanship procedures, and tests for welded LPG road tanker pressure vessels and their welded attachments manufactured from carbon, carbon/manganese and micro alloy steels. There is no upper size limit as this is determined by the gross vehicle weight limitation. This European Standard does not cover pressure vessels for pressure vessel containers. NOTE 1 In the context of this standard the term “road tanker” is understood to mean fixed tanks and demountable tanks as defined in ADR. NOTE 2 The equipment for the pressure vessels and the inspection and testing after assembly is covered by EN 12252 and EN 14334, respectively. NOTE 3 The design type of the road tanker is subject to approval by the competent authority, as required by ADR. NOTE 4 This standard is intended for LPG only; however for other liquefied gases see EN 14025.

PDF Catalog

PDF Pages PDF Title
2 undefined
10 1 Scope
2 Normative references
12 3 Terms and definitions
13 4 Materials
4.1 Environmental
4.2 Suitability
14 4.3 Pressure retaining parts
4.4 Non-pressure retaining parts
4.5 Welding consumables
4.6 Non-metallic materials (gaskets)
4.7 Inspection documents for materials
5 Pressure vessel design
5.1 Design conditions
15 5.2 Minimum thickness
5.3 Surge plates
5.4 Doubler plates
16 5.5 Stresses due to motion
5.6 Self-supporting pressure vessels
5.7 Vacuum conditions
5.8 Pressure vessel mountings
17 5.9 Internal pipework
6 Openings
6.1 General
6.2 Reinforcement of openings
6.3 Threaded connections
6.4 Manhole
18 7 Non-pressure retaining parts
7.1 Attachment welds
7.2 Position of attachment welds
8 Workmanship and construction
8.1 General
8.2 Environment
8.3 Control of materials
19 8.4 Acceptable weld details
8.5 Heat treatment and forming
8.5.1 Cold forming
20 8.5.2 Hot forming
8.5.3 Testing of formed parts
21 8.5.4 Visual examination and control of dimensions
8.5.5 Marking
8.6 Welding
8.6.1 General
8.6.2 Longitudinal welds
8.6.3 Welding procedure specification (WPS)
8.6.4 Qualification of WPS
8.6.5 Qualification of welders and welding operators
22 8.6.6 Preparation of edges
8.6.7 Attachments and fastenings
8.6.8 Preheat
8.7 Post-weld heat treatment
23 8.8 Manufacturing tolerances
8.9 Repairs to pressure envelope and direct attachment welds
8.9.1 General requirements
8.9.2 Repair of surface imperfections in the parent metal
8.9.3 Repair of weld imperfections
9 Construction and workmanship of internal pipework
10 Manufacturing tests and examinations
10.1 General
24 10.2 Mechanical testing
10.2.1 Production test plates
10.2.2 Longitudinal welds
10.2.3 Circumferential welds
10.2.4 Mechanical tests
10.2.5 Test requirements
10.2.5.1 Bend test
10.2.5.2 Tensile test
10.2.5.3 Macroscopic examination
10.2.5.4 Impact tests
25 10.2.5.5 Re-tests
10.3 Non-destructive testing
10.3.1 General
10.3.2 Internal imperfections
10.3.3 Surface imperfections
26 10.4 Non-destructive testing for welds
10.4.1 Radiographic testing
10.4.2 Marking and identification of radiographs
10.4.3 Ultrasonic testing
10.4.4 Magnetic particle testing
10.4.5 Penetrant testing
10.5 Qualification of non-destructive testing personnel
27 10.6 Visual examination of welds
10.7 Acceptance criteria
10.8 #Safety precautions at the hydraulic test$
11 External corrosion protection and finishing
11.1 External protection
11.2 Finishing operations
12 Marking
13 Records and documentation
13.1 Documentation obtained by the manufacturer
28 13.2 Records prepared by the manufacturer
13.3 Retention and supply of documents
29 Annex A (normative)Guidance on selection of material grades
30 Annex B (normative)Reference temperatures for design
B.1 Introduction
B.2 General
B.3 Developed pressure
B.4 Filling
31 Annex C (informative)Alternative reference temperatures for design
C.1 Introduction
C.2 General
C.3 Developed pressure
C.4 Filling
32 Annex D (normative)Design
D.1 Design stresses
D.2 Design pressure
D.3 Design formulae
D.3.1 Cylindrical shell calculation
33 D.3.2 Dished ends
D.3.2.1 Minimum thickness
D.3.2.2 Torispherical end calculation
34 D.3.2.3 Ellipsoidal end calculation
D.3.2.4 Hemispherical ends
35 D.3.2.5 Formulae for calculating β
36 D.3.3 Conical shell calculations
D.3.3.1 General requirements
D.3.3.2 Thickness of conical shell
37 D.3.3.3 Junction between large end of a cone and a cylinder without a knuckle
38 D.3.3.4 Junction between the small end of a cone and a cylinder
40 D.4 Nozzle reinforcement
42 D.5 Nozzle reinforcement by pads or flanges
D.6 Nozzle reinforcement by branches
47 Annex E (informative)Example of joints
51 Annex F (normative)Allowable tolerances
F.1 Pressure vessels
F.1.1 External diameter
F.1.2 Out of roundness
F.1.3 Deviation of straightness
F.1.4 Irregularities in profile
52 F.2 Dished end tolerance
F.2.1 Thickness of material
F.2.2 Profile
54 F.3 Assembly tolerances
F.3.1 Middle line alignment
F.3.2 Surface alignment
F.4 Attachments, nozzles and fittings
55 F.5 Overall length
56 Annex G (normative)Heat treatment
G.1 Method of post-weld heat treatment
G.2 Temperature control
G.3 Temperature limit
G.4 Temperature measurement
57 Annex H (informative)Typical method for measurement of shell peaking
H.1 Profile gauge
H.2 Peaking survey
60 Annex I (normative)Welding imperfections and test specimens
I.1 Imperfections
63 I.2 Test specimens
65 Annex J (informative)Choice of non-destructive test methods for welds
J.1 Internal imperfections
J.2 Surface imperfections
66 Annex K (normative)Hydraulic pressure test
K.1 Temporary fittings
K.2 Pressure gauges
K.3 Pressurizing agent
K.4 Avoidance of shock
K.5 Applied pressure
BS EN 12493:2013+A2:2018
$198.66