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ASME OM 2022

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ASME OM – 2022 – Operation and Maintenance of Nuclear Power Plants

Published By Publication Date Number of Pages
ASME 2022 493
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Establishes the requirements for preservice and inservice testing and examination of certain components to assess their operational readiness in light-water reactor nuclear power plants, including light-water small modular reactors (SMRs). It identifies the components subject to test or examination, responsibilities, methods, intervals, parameters to be measured and evaluated, criteria for evaluating the results, corrective action, personnel qualification, and record keeping. These requirements apply to : (a) pumps and valves that are required to perform a specific function in shutting down a reactor to the safe shutdown condition, in maintaining the safe shutdown condition, or in mitigating the consequences of an accident; (b) pressure relief devices that protect systems or portions of systems that perform one or more of these three functions; and (c) dynamic restraints (snubbers) used in systems that perform one or more of these three functions. Table of Contents

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4 CONTENTS
15 FOREWORD
16 COMMITTEE ON OPERATION AND MAINTENANCE OF NUCLEAR POWER PLANTS
20 CORRESPONDENCE WITH THE OM COMMITTEE
22 PREFACE
24 ASME OM CASES AND APPLICABILITY INDEX FOR ASME OM CASES
25 CROSS-REFERENCING IN ASME OM
26 ASME OM-2022 SUMMARY OF CHANGES
30 DIVISION 1 OM CODE: SECTION IST
Subsection ISTA General Requirements
ISTA-1000 INTRODUCTION
ISTA-1100 Scope
ISTA-1200 Jurisdiction
ISTA-1300 Application
ISTA-1400 Referenced Standards and Specifications
ISTA-1500 Owner’s Responsibilities
31 ISTA-1600 Accessibility
ISTA-2000 DEFINITIONS
32 ISTA-3000 GENERAL REQUIREMENTS
ISTA-3100 Test and Examination Program
33 ISTA-3200 Administrative Requirements
34 ISTA-3300 Corrective Actions
ISTA-4000 INSTRUMENTATION AND TEST EQUIPMENT
ISTA-4100 Range and Accuracy
ISTA-4200 Calibration
ISTA-5000 SPECIFIC TEST REQUIREMENTS
ISTA-6000 MONITORING, ANALYSIS, AND EVALUATION
ISTA-7000 TO BE PROVIDED AT A LATER DATE
ISTA-8000 TO BE PROVIDED AT A LATER DATE
ISTA-9000 RECORDS AND REPORTS
ISTA-9100 Scope
ISTA-9200 Requirements
ISTA-9300 Retention
36 Subsection ISTB Inservice Testing of Pumps in Water-Cooled Reactor Nuclear Power Plants — Pre-2000 Plants1 Pre-2000 plant: a nuclear power plant that was issued its construction permit by the applicable regulatory authority prior to January 1, 2000.
ISTB-1000 INTRODUCTION
ISTB-1100 Applicability
ISTB-1200 Exclusions
ISTB-1300 Pump Categories
ISTB-1400 Owner’s Responsibility
ISTB-2000 SUPPLEMENTAL DEFINITIONS
ISTB-3000 GENERAL TESTING REQUIREMENTS
ISTB-3100 Preservice Testing
37 ISTB-3200 Inservice Testing
ISTB-3300 Reference Values
38 ISTB-3400 Frequency of Inservice Tests
39 ISTB-3500 Data Collection
40 ISTB-4000 TO BE PROVIDED AT A LATER DATE
ISTB-5000 SPECIFIC TESTING REQUIREMENTS
ISTB-5100 Centrifugal Pumps (Except Vertical Line Shaft Centrifugal Pumps)
42 ISTB-5200 Vertical Line Shaft Centrifugal Pumps
44 ISTB-5300 Positive Displacement Pumps
45 Figures
Figure ISTB-5223-1 Vibration Limits
46 Tables
Table ISTB-5321-1 Positive Displacement Pump (Except Reciprocating) Test Acceptance Criteria
47 ISTB-6000 MONITORING, ANALYSIS, AND EVALUATION
ISTB-6100 Trending
ISTB-6200 Corrective Action
Table ISTB-5321-2 Reciprocating Positive Displacement Pump Test Acceptance Criteria
48 ISTB-6300 Systematic Error
ISTB-6400 Analysis of Related Conditions
ISTB-7000 TO BE PROVIDED AT A LATER DATE
ISTB-8000 TO BE PROVIDED AT A LATER DATE
ISTB-9000 RECORDS AND REPORTS
ISTB-9100 Pump Records
ISTB-9200 Test Plans
ISTB-9300 Record of Tests
ISTB-9400 Record of Corrective Action
49 Subsection ISTC Inservice Testing of Valves in Water-Cooled Reactor Nuclear Power Plants
ISTC-1000 INTRODUCTION
ISTC-1100 Applicability
ISTC-1200 Exclusions
ISTC-1300 Valve Categories
ISTC-1400 Owner’s Responsibility
ISTC-2000 SUPPLEMENTAL DEFINITIONS
50 ISTC-3000 GENERAL TESTING REQUIREMENTS
ISTC-3100 Preservice Testing
ISTC-3200 Inservice Testing
ISTC-3300 Reference Values
51 ISTC-3400 To Be Provided at a Later Date
ISTC-3500 Valve Testing Requirements
Table ISTC-3500-1 Inservice Test Requirements
53 ISTC-3600 Leak Testing Requirements
ISTC-3700 Position Verification Testing
54 ISTC-4000 INSTRUMENTATION AND TEST EQUIPMENT
ISTC-5000 SPECIFIC TESTING REQUIREMENTS
ISTC-5100 Power-Operated Valves
55 ISTC-5200 Other Valves
58 ISTC-6000 MONITORING, ANALYSIS, AND EVALUATION
ISTC-7000 TO BE PROVIDED AT A LATER DATE
ISTC-8000 TO BE PROVIDED AT A LATER DATE
ISTC-9000 RECORDS AND REPORTS
ISTC-9100 Records
ISTC-9200 Test Plans
59 Subsection ISTD Preservice and Inservice Requirements for Dynamic Restraints (Snubbers) in Water-Cooled Reactor Nuclear Power Plants
ISTD-1000 INTRODUCTION
ISTD-1100 Applicability
ISTD-1400 Owner’s Responsibility
ISTD-1500 Snubber Maintenance or Repair
ISTD-1600 Snubber Modification and Replacement
ISTD-1700 Deletions of Unacceptable Snubbers
60 ISTD-1800 Evaluation of Affected Systems, Structures, and Components
ISTD-2000 DEFINITIONS
61 ISTD-3000 GENERAL REQUIREMENTS
ISTD-3100 General Examination Requirements
ISTD-3200 General Testing Requirements
ISTD-3300 General Service-Life Monitoring Requirements
ISTD-4000 SPECIFIC EXAMINATION REQUIREMENTS
ISTD-4100 Preservice Examination
62 ISTD-4200 Inservice Examination
63 ISTD-5000 SPECIFIC TESTING REQUIREMENTS
ISTD-5100 Preservice Operational Readiness Testing
64 Table ISTD-4252-1 Visual Examination Table
65 ISTD-5200 Inservice Operational Readiness Testing
66 ISTD-5300 The 10% Testing Sample
67 ISTD-5400 The 37 Testing Sample Plan
68 ISTD-5500 Retests of Previously Unacceptable Snubbers
ISTD-6000 SERVICE LIFE MONITORING REQUIREMENTS
ISTD-6100 Initial Service Life
Figure ISTD-5431-1 The 37 Testing Sample Plan
69 ISTD-6200 Service Life Reevaluation
ISTD-6300 Cause Determination
ISTD-6400 Additional Monitoring Requirements for Snubbers That Are Tested Without Applying a Load to the Snubber Piston Rod
ISTD-6500 Testing for Service Life Monitoring Purposes
ISTD-6600 Review of Operational Readiness Test Data
ISTD-6700 Examination During Assembly
ISTD-7000 TO BE PROVIDED AT A LATER DATE
ISTD-8000 TO BE PROVIDED AT A LATER DATE
ISTD-9000 RECORDS AND REPORTS
ISTD-9100 Snubber Records
ISTD-9200 Test Plans
70 ISTD-9300 Record of Tests
ISTD-9400 Record of Corrective Action
ISTD-9500 Service Life Records
71 Subsection ISTE Risk-Informed Inservice Testing of Components in Water-Cooled Reactor Nuclear Power Plants
ISTE-1000 INTRODUCTION
ISTE-1100 Applicability
ISTE-1200 Alternative
ISTE-1300 General
ISTE-2000 SUPPLEMENTAL DEFINITIONS
72 ISTE-3000 GENERAL REQUIREMENTS
ISTE-3100 Implementation
ISTE-3200 Probabilistic Risk Assessment
ISTE-3300 Integrated Decision Making
73 ISTE-3400 Evaluation of Aggregate Risk
ISTE-3500 Feedback and Corrective Actions
ISTE-4000 SPECIFIC COMPONENT CATEGORIZATION REQUIREMENTS
ISTE-4100 Component Risk Categorization
74 ISTE-4200 Component Safety Categorization
75 ISTE-4300 Testing Strategy Formulation
ISTE-4400 Evaluation of Aggregate Risk
76 ISTE-4500 Inservice Testing Program
ISTE-5000 SPECIFIC TESTING REQUIREMENTS
ISTE-5100 Pumps
77 ISTE-5200 Check Valves
ISTE-5300 Motor-Operated Valve Assemblies
ISTE-5400 Pneumatically Operated Valves
ISTE-5500 To Be Provided at a Later Date
Table ISTE-5121-1 LSSC Pump Testing
78 ISTE-6000 MONITORING, ANALYSIS, AND EVALUATION
ISTE-6100 Performance Monitoring
ISTE-6200 Feedback and Corrective Actions
ISTE-7000 TO BE PROVIDED AT A LATER DATE
ISTE-8000 TO BE PROVIDED AT A LATER DATE
ISTE-9000 RECORDS AND REPORTS
ISTE-9100 Plant Expert Panel Records
ISTE-9200 Component Records
79 Subsection ISTF Inservice Testing of Pumps in Water-Cooled Reactor Nuclear Power Plants — Post-2000 Plants
ISTF-1000 INTRODUCTION
ISTF-1100 Applicability
ISTF-1200 Exclusions
ISTF-1300 Owner’s Responsibility
ISTF-2000 SUPPLEMENTAL DEFINITIONS
ISTF-3000 GENERAL TESTING REQUIREMENTS
ISTF-3100 Preservice Testing
80 ISTF-3200 Inservice Testing
ISTF-3300 Reference Values
Table ISTF-3000-1 Inservice Test Parameters
81 ISTF-3400 Frequency of Inservice Tests
ISTF-3500 Data Collection
Table ISTF-3510-1 Required Instrument Accuracy
82 ISTF-4000 TO BE PROVIDED AT A LATER DATE
ISTF-5000 SPECIFIC TESTING REQUIREMENTS
ISTF-5100 Centrifugal Pumps (Except Vertical Line Shaft Centrifugal Pumps)
83 ISTF-5200 Vertical Line Shaft Centrifugal Pumps
84 ISTF-5300 Positive Displacement Pumps
Table ISTF-5120-1 Centrifugal Pump Test Acceptance Criteria
85 ISTF-6000 MONITORING, ANALYSIS, AND EVALUATION
ISTF-6100 Trending
ISTF-6200 Corrective Action
Table ISTF-5220-1 Vertical Line Shaft and Centrifugal Pump Test Acceptance Criteria
86 ISTF-6300 Systematic Error
ISTF-6400 Analysis of Related Conditions
Table ISTF-5320-1 Positive Displacement Pump (Except Reciprocating) Test Acceptance Criteria
Table ISTF-5320-2 Reciprocating Positive Displacement Pump Test Acceptance Criteria
87 ISTF-7000 TO BE PROVIDED AT A LATER DATE
ISTF-8000 TO BE PROVIDED AT A LATER DATE
ISTF-9000 RECORDS AND REPORTS
ISTF-9100 Pump Records
ISTF-9200 Test Plans
ISTF-9300 Record of Tests
ISTF-9400 Record of Corrective Action
88 Division 1, Mandatory Appendices
Division 1, Mandatory Appendix I Inservice Testing of Pressure Relief Devices in Water-Cooled Reactor Nuclear Power Plants
I-1000 GENERAL REQUIREMENTS
90 I-2000 INTRODUCTION
I-3000 PRESSURE RELIEF DEVICE TESTING
94 I-4000 TEST METHODS
97 I-5000 RECORDS AND RECORD KEEPING
Table I-4220-1 Seat Tightness Testing Methods for Pressure Relief Devices
98 Division 1, Mandatory Appendix II Check Valve Condition-Monitoring Program
II-1000 PURPOSE
II-2000 GROUPINGS
II-3000 ANALYSIS
II-4000 CONDITION-MONITORING ACTIVITIES
99 II-5000 CORRECTIVE MAINTENANCE
Table II-4000-1 Maximum Intervals for Use When Applying Internal Extensions
100 II-6000 DOCUMENTATION
101 Division 1, Mandatory Appendix III Preservice and Inservice Testing of Active Electric Motor-Operated Valve Assemblies in Water-Cooled Reactor Nuclear Power Plants
III-1000 INTRODUCTION
III-2000 SUPPLEMENTAL DEFINITIONS
III-3000 GENERAL TESTING REQUIREMENTS
103 III-4000 TO BE PROVIDED AT A LATER DATE
III-5000 TEST METHODS
104 III-6000 ANALYSIS AND EVALUATION OF DATA
105 III-7000 TO BE PROVIDED AT A LATER DATE
III-8000 TO BE PROVIDED AT A LATER DATE
III-9000 RECORDS AND REPORTS
106 Division 1, Mandatory Appendix IV Preservice and Inservice Testing of Active Pneumatically Operated Valve Assemblies in Nuclear Reactor Power Plants
IV-1000 INTRODUCTION
IV-2000 SUPPLEMENTAL DEFINITIONS
107 IV-3000 GENERAL TESTING REQUIREMENTS
109 IV-4000 RESERVED
IV-5000 PERFORMANCE ASSESSMENT TEST METHODS
110 IV-6000 PERFORMANCE ASSESSMENT TEST ANALYSIS AND EVALUATION
111 IV-7000 STROKE TEST AND FAIL SAFE DATA ANALYSIS AND EVALUATION
IV-8000 RESERVED
IV-9000 RECORDS AND REPORTS
112 Division 1, Nonmandatory Appendices
Division 1, Nonmandatory Appendix A Preparation of Test Plans
A-1000 PURPOSE
A-2000 TEST PLAN CONTENTS
113 A-3000 SUBSTITUTE TESTS AND EXAMINATIONS
114 Division 1, Supplement to Nonmandatory Appendix A  
AS-1000 SUPPLEMENT 1: INFORMATION FOR ISTB PUMP TEST TABLES
AS-2000 SUPPLEMENT 2: INFORMATION FOR ISTC VALVE TEST TABLES
AS-3000 SUPPLEMENT 3: INFORMATION FOR ISTD DYNAMIC RESTRAINT (SNUBBER) TABLES
115 Division 1, Nonmandatory Appendix B Dynamic Restraint Examination Checklist Items
B-1000 PURPOSE
B-2000 EXAMPLES FOR PRESERVICE AND INSERVICE
B-3000 EXAMPLES FOR PRESERVICE ONLY
116 Division 1, Nonmandatory Appendix C Dynamic Restraint Design and Operating Information
C-1000 PURPOSE
C-2000 DESIGN AND OPERATING ITEMS
117 Division 1, Nonmandatory Appendix D Comparison of Sampling Plans for Inservice Testing of Dynamic Restraints
D-1000 PURPOSE
D-2000 DESCRIPTION OF THE SAMPLING PLANS
D-3000 COMPARISON OF SAMPLING PLANS
118 Division 1, Nonmandatory Appendix E Flowcharts for 10% and 37 Snubber Testing Plans
E-1000 PURPOSE
119 Figure E-1000-1 Flowchart for 10% Snubber Testing Plan (ISTD-5300)
120 Figure E-1000-2 Flowchart for 37 Snubber Testing Plan (ISTD-5400)
121 Division 1, Nonmandatory Appendix F Dynamic Restraints (Snubbers) Service Life Monitoring Methods
F-1000 PURPOSE
F-2000 PREDICTED SERVICE LIFE
F-3000 SERVICE LIFE REEVALUATION
122 F-4000 SHORTENED SERVICE LIFE
F-5000 SERVICE LIFE EXTENSION
F-6000 SEPARATE SERVICE LIFE POPULATIONS
123 Division 1, Nonmandatory Appendix G Application of Table ISTD-4252-1, Snubber Visual Examination
G-1000 PURPOSE
G-2000 ASSUMPTIONS
G-3000 CASE 1: EXAMINE ACCESSIBLE AND INACCESSIBLE SNUBBERS JOINTLY
124 G-4000 CASE 2: EXAMINE ACCESSIBLE AND INACCESSIBLE SNUBBERS SEPARATELY
125 Division 1, Nonmandatory Appendix H Test Parameters and Methods
H-1000 PURPOSE
H-2000 TEST VARIABLES
H-3000 TEST PARAMETER MEASUREMENT
H-4000 GENERAL TESTING CONSIDERATIONS
127 Division 1, Nonmandatory Appendix J Check Valve Testing Following Valve Reassembly
J-1000 PURPOSE
J-2000 POSTDISASSEMBLY TEST RECOMMENDATIONS
J-3000 TEST MATRIX
128 Table J-2000-1 Check Valve Test Matrix
129 Division 1, Nonmandatory Appendix K Sample List of Component Deterministic Considerations
K-1000 PURPOSE
K-2000 SAMPLE DETERMINISTIC CONSIDERATIONS
130 Division 1, Nonmandatory Appendix L Acceptance Guidelines
L-1000 PURPOSE
L-2000 ACCEPTANCE GUIDELINES
131 Figure L-2100-1 Acceptance Guidelines for CDF (Adapted From RG 1.174)
132 Figure L-2100-2 Acceptance Guidelines for LERF (Adapted From RG 1.174)
133 Division 1, Nonmandatory Appendix M Design Guidance for Nuclear Power Plant Systems and Component Testing
M-1000 PURPOSE
M-2000 BACKGROUND
M-3000 GUIDANCE
138 M-4000 REFERENCES
139 DIVISION 2 OM STANDARDS
Part 2 Performance Testing of Closed Cooling Water Systems in Light-Water Reactor Power Plants
140 Part 3 Vibration Testing of Piping Systems
1 SCOPE
2 DEFINITIONS
141 3 GENERAL REQUIREMENTS
Figure 1 Typical Components of a Vibration Monitoring System (VMS)
142 3.1 Classification
Table 1 System Tolerances
143 3.2 Monitoring Requirements and Acceptance Criteria
145 4 VISUAL INSPECTION METHOD
4.1 Objective
4.2 Evaluation Techniques
4.3 Precautions
5 SIMPLIFIED METHOD FOR QUALIFYING PIPING SYSTEMS
5.1 Steady-State Vibration
147 Figure 2 Deflection Measurement at the Intersection of Pipe and Elbow
Figure 3 Single Span Deflection Measurement
Figure 4 Cantilever Span Deflection Measurement
Figure 5 Cantilever Span/Elbow Span In-Plane Deflection Measurement
Figure 6 Cantilever Span/Elbow Guided Span In-Plane Deflection Measurement
Figure 7 Span/Elbow Span Out-of-Plane Deflection Measurement, Span Ratio < 0.5
148 Figure 8 Span/Elbow Span Out-of-Plane Deflection Measurement, Span Ratio > 0.5
Figure 9 Span/Elbow Span Out-of-Plane Configuration Coefficient Versus Ratio of Spans
149 Figure 10 Correction Factor C1
150 5.2 Transient Vibration
5.3 Inaccessible Piping (for Both Steady-State and Transient Vibration Evaluation)
6 RIGOROUS VERIFICATION METHOD FOR STEADY-STATE AND TRANSIENT VIBRATION
6.1 Test and Analysis Correlation Technique
151 6.2 Measured Stress Technique
7 INSTRUMENTATION AND VIBRATION MEASUREMENT REQUIREMENTS
7.1 General Requirements
152 8 CORRECTIVE ACTION
Table 2 Examples of Specifications of VMS Minimum Requirements; Measured Variable — Displacement
153 Part 3, Nonmandatory Appendices
Part 3, Nonmandatory Appendix A Instrumentation and Measurement Guidelines
A-1 PURPOSE
A-2 VISUAL METHODS (VMG 3)
A-3 ELECTRONIC MEASUREMENT METHODS (VMG 2 AND VMG 1)
157 Part 3, Nonmandatory Appendix B Data Processing Methods
B-1 PURPOSE
B-2 TIME DOMAIN DATA PROCESSING CONSIDERATIONS
158 Figure B-1 Example of Time Span Selection to Exclude Spurious Data
Figure B-2 Example of DC Offset Removal
159 Figure B-3 Example of Band-Pass Filtering Between 5 Hz and 200 Hz
Figure B-4 Example of Band-Stop Filtering for a 60 Hz Electrical Noise Peak
160 B-3 FREQUENCY DOMAIN DATA PROCESSING CONSIDERATIONS
Figure B-5 Example of Zero‐to-Peak and Peak‐to-Peak Values
162 Figure B-6 Example of 50% Spectral Block Overlapping
163 Part 3, Nonmandatory Appendix C Vibration Analysis Methods
C-1 PURPOSE
C-2 RESPONSE SPECTRUM ANALYSIS METHOD
C-3 TIME HISTORY ANALYSIS METHOD
C-4 VIBRATION ACCEPTANCE CRITERIA ANALYSIS
164 C-5 ACOUSTIC VIBRATION ANALYSIS
165 Part 3, Nonmandatory Appendix D Velocity Criterion
D-1 VELOCITY CRITERION
D-2 SCREENING VELOCITY CRITERION
D-3 USE OF SCREENING VIBRATION VELOCITY VALUE
166 Part 3, Nonmandatory Appendix E Excitation Mechanisms, Responses, and Corrective Actions
E-1 EXCITATION MECHANISMS AND PIPING RESPONSES
168 E-2 ADDITIONAL TESTING AND ANALYSIS
169 Part 3, Nonmandatory Appendix F Flowchart — Outline of Vibration Qualification of Piping Systems
170 Figure F-1 Flowchart — Outline of Vibration Qualification of Piping Systems
171 Part 3, Nonmandatory Appendix G Qualitative Evaluations
172 Part 3, Nonmandatory Appendix H Guidance for Monitoring Piping Steady-State Vibration Per Vibration Monitoring Group 2
H-1 PURPOSE
H-2 ASSUMPTIONS
H-3 IMPLEMENTATION
174 Figure H-1 Monitoring and Qualification of Piping Steady-State Vibration
175 Table H-1 Recommended Actions for Piping Vibration Problem Resolution
176 H-4 ALLOWABLE DISPLACEMENT LIMIT
177 Part 3, Nonmandatory Appendix I Acceleration Limits for Small Branch Piping
178 Figure I-1 Determination of LE and WT
179 Part 5 Inservice Monitoring of Core Support Barrel Axial Preload in Pressurized Water Reactor Power Plants
1 PURPOSE AND SCOPE
2 BACKGROUND
180 Figure 1 Reactor Arrangement Showing Typical Ex-Core Detector Locations
181 3 PROGRAM DESCRIPTION
4 BASELINE PHASE
182 Table 1 Summary of Program Phases
183 5 SURVEILLANCE PHASE
6 DIAGNOSTIC PHASE
185 Part 5, Nonmandatory Appendices
Part 5, Nonmandatory Appendix A Theoretical Basis
186 Figure A-1 Idealized Analysis for Core Barrel Motion
187 Part 5, Nonmandatory Appendix B Data Reduction Techniques
B-1 NORMALIZED POWER SPECTRAL DENSITY (NPSD)
B-2 NORMALIZED ROOT MEAN SQUARE OF THE SIGNAL
B-3 NORMALIZED CROSS-POWER SPECTRAL DENSITY (NCPSD), COHERENCE (COH), AND PHASE (ϕ)
188 Figure B-1 Representative Spectra
189 Part 5, Nonmandatory Appendix C Data Acquisition and Reduction
C-1 INSTRUMENTATION
C-2 SIGNAL CONDITIONING
C-3 DATA ACQUISITION PARAMETERS
C-4 PLANT CONDITIONS FOR DATA ACQUISITION
C-5 DATA REDUCTION PARAMETERS
190 C-6 SIGNAL BUFFERING
C-7 DATA ASSURANCE
C-8 DATA RETENTION
Table C-1 Parameters to Be Documented During Data Acquisition
191 C-9 STATISTICAL UNCERTAINTIES IN NEUTRON NOISE DATA ANALYSIS
192 Part 5, Nonmandatory Appendix D Data Evaluation
D-1 BASELINE
193 D-2 SURVEILLANCE PHASE
D-3 DIAGNOSTIC PHASE
Figure D-1 Narrowband rms
194 Figure D-2 Example of Wideband rms Amplitude Versus Boron Concentration
196 Part 5, Nonmandatory Appendix E Guidelines for Evaluating Baseline Signal Deviations
197 Figure E-1 Typical Ex-Core Neutron Noise Signatures From Six PWRs
198 Figure E-2 Typical Baseline NPSD Range
199 Figure E-3 Examples of Changes in the Neutron Noise Signature Over a Fuel Cycle
200 Figure E-4 Example of Loss of Axial Restraint
201 Part 5, Nonmandatory Appendix F Correlation of rms Amplitude of the Ex-Core Signal (Percent Noise) and Amplitude of Core Barrel Motion
Table F-1 Ratio of the Amplitude of the Neutron Noise to Core Barrel Motion
202 Part 5, Nonmandatory Appendix G Bibliography
203 Part 7 Thermal Expansion Testing of Nuclear Power Plant Piping Systems
1 SCOPE
2 DEFINITIONS
204 3 GENERAL REQUIREMENTS
205 4 RECONCILIATION METHODS
206 5 CORRECTIVE ACTION
207 Figure 1 System Heatup, Reconciliation, and Corrective Action
208 6 INSTRUMENTATION REQUIREMENTS FOR THERMAL EXPANSION MEASUREMENT
Figure 2 Typical Components of a TEMS
Table 1 An Example of Specification of TEMS Minimum Requirements
210 Part 7, Nonmandatory Appendices
Part 7, Nonmandatory Appendix A TEMS Instrumentation and Equipment Guidelines
211 Table A-1 Typical Transducers
212 Table A-2 Typical Signal Conditioners
Table A-3 Typical Data Processing, Display, and Recording Equipment
213 Part 7, Nonmandatory Appendix B Thermal Stratification and Thermal Transients
B-1 INTRODUCTION
B-2 THERMAL STRATIFICATION
214 B-3 THERMAL TRANSIENTS
Figure B-1 Simplified Schematic of Surge Line Stratification
216 Part 12 Loose Part Monitoring in Water-Cooled Reactor Nuclear Power Plants
1 INTRODUCTION
2 DEFINITIONS
218 3 REFERENCES
4 EQUIPMENT
219 Figure 1 Typical Broadband Sensor Response to Nearby Impact
Figure 2 Typical Broadband Sensor Response to More Distant Impact
220 Figure 3 Range of Loose Part Signal Amplitude and Predominant Frequency Content
Figure 4 Field Equipment
221 Figure 5 Direct Stud Mount
Figure 6 Clamped Mount
222 Table 1 Recommended PWR Accelerometer Locations
223 Figure 7 Recommended Sensor Array for PWR With U-Tube Steam Generator
224 Figure 8 Recommended Sensor Array for PWR With Once-Through Steam Generator
Table 2 Recommended BWR Accelerometer Locations
225 Figure 9 Recommended Sensor Array for BWR
227 5 PROGRAM ELEMENTS
228 Figure 10 Block Diagram for Charge Converter Calibration Tests
230 Figure 11 Cable Properties (Typical for Twisted-Shielded Pair Cable)
231 6 DOCUMENTATION
233 Part 12, Nonmandatory Appendix A References
234 Part 16 Performance Testing and Monitoring of Standby Diesel Generator Systems in Water-Cooled Reactor Nuclear Power Plants
1 INTRODUCTION
1.1 Scope
1.2 Purpose
1.3 Risk-Informed Analysis
1.4 Subsystems Included Within the Diesel Generator Boundary
235 Figure 1 Boundary and Support Systems of Emergency Diesel Generator Systems
236 1.5 Definitions
237 2 NONOPERATING CHECKS
3 TESTING
239 Table 1 Periodic Tests
241 4 INSERVICE MONITORING OF COMPONENT OPERATING AND STANDBY CONDITIONS
242 4.1 Engine
4.2 Lubrication Subsystem
4.3 Jacket Water and Intercooler Subsystem
4.4 Starting Subsystem
4.5 Combustion Air Intake Subsystem
243 4.6 Exhaust Subsystem
4.7 Fuel Oil Subsystem
4.8 Crankcase Ventilation Subsystem
4.9 Governor and Control Subsystem
4.10 Generator Subsystem
4.11 Ventilation and Cooling Subsystem
4.12 Exciter and Voltage Regulator Subsystem
4.13 Control and Protection Subsystem
4.14 Diesel Generator Output Breaker
5 OTHER CONDITION-MONITORING METHODS/GUIDELINES
5.1 Diesel Engine Analysis
244 5.2 Vibration Analysis
245 5.3 Lube Oil Analysis
5.4 Cooling Water Analysis
5.5 Thermography
246 6 ALARM AND SHUTDOWN DURING TESTS
7 DIESEL GENERATOR OPERATING DATA AND RECORDS
7.1 Data/Records
7.2 Data Evaluation and Trending
7.3 Failure to Function (Root Cause)
247 Part 16, Nonmandatory Appendices
Part 16, Nonmandatory Appendix A Post-Major Maintenance Test Data
Figure A-1 Post-Major Maintenance Test Data Form
248 Part 16, Nonmandatory Appendix B Functional/Inservice Test Data
Figure B-1 Functional/Inservice Test Data Form
249 Part 16, Nonmandatory Appendix C Data Trending Examples
250 Figure C-1 Typical Lube Oil System
251 Figure C-2 Typical Jacket Water System
252 Figure C-3 Intercooler Water System
253 Figure C-4 Typical Air/Exhaust System
254 Figure C-5 Typical Fuel Oil System
255 Part 21 Inservice Performance Testing of Heat Exchangers in Water-Cooled Reactor Nuclear Power Plants
1 INTRODUCTION
1.1 Scope
1.2 Exclusions
1.3 Owner’s Responsibility
2 DEFINITIONS
257 3 REFERENCES
3.1 Standard References
3.2 Appendix References
258 4 SELECTION AND PRIORITIZATION OF HEAT EXCHANGERS
4.1 Heat Exchanger Selection
4.2 Heat Exchanger Prioritization
5 BASIC REQUIREMENTS
5.1 Program Requirements
5.2 Preservice Requirements
5.3 Inservice Requirements
259 5.4 Interval Requirements
6 SELECTION OF METHODS
6.1 Functional Test Method
260 Figure 1 Intervals, Limits, and Parameter Trending (Typical)
261 Figure 2 Method Selection Chart
262 6.2 Heat-Transfer Coefficient Test Method (Without Phase Change)
6.3 Heat-Transfer Coefficient Test Method (With Condensation)
263 6.4 Transient Test Method
6.5 Temperature Effectiveness Test Method
264 6.6 Batch Test Method
265 6.7 Temperature-Difference Monitoring Method
6.8 Pressure-Loss Monitoring Method
266 6.9 Visual Inspection Monitoring Method
6.10 Parameter Trending
7 TESTING AND MONITORING CONDITIONS
7.1 Steady State
267 7.2 Flow Regimes
268 7.3 Temperatures
8 ERRORS, SENSITIVITIES, AND UNCERTAINTIES
8.1 Measurement Errors
8.2 Result Sensitivities
8.3 Total Uncertainty
269 8.4 Calculations and Averaging
8.5 Validity Check
8.6 Correlational Uncertainty
9 ACCEPTANCE CRITERIA
9.1 System Operability Limits
9.2 Component Design Limits
270 9.3 Required Action Limits
10 CORRECTIVE ACTION
11 RECORDS AND RECORD KEEPING
11.1 Equipment Records
11.2 Plans and Procedures
271 11.3 Record of Results
11.4 Record of Corrective Action
272 Part 21, Nonmandatory Appendices
Part 21, Nonmandatory Appendix A Diagnostics
A-1 HEAT DUTY DEFICIENCY
273 A-2 EXCESSIVE PRESSURE LOSS
A-3 MECHANICAL DYSFUNCTION
275 Part 21, Nonmandatory Appendix B Precautions
B-1 EXCESSIVE FLOW
B-2 CROSSING FLOW REGIMES
B-3 TEMPERATURE STRATIFICATION
B-4 OVERCOOLING
276 B-5 FLASHING
B-6 EFFECTIVE SURFACE AREA
B-7 WATER HAMMER
B-8 MISCELLANEOUS CONSIDERATIONS
B-9 FLOW INSTABILITY
B-10 PLATE HEAT EXCHANGERS
B-11 FOULING CHARACTERISTICS
277 B-12 COMPONENT DESIGN FUNCTION
B-13 THERMAL DELAYS
B-14 MATERIAL PROPERTIES
278 Part 21, Nonmandatory Appendix C Examples
C-1 FUNCTIONAL TEST METHOD
C-2 HEAT TRANSFER COEFFICIENT TEST METHOD (WITHOUT PHASE CHANGE)
288 C-3 HEAT TRANSFER COEFFICIENT TEST METHOD (WITH CONDENSATION)
289 Figure C-1 One Tube Row Air-to-Water Cross-Flow Heat Exchanger
290 Figure C-2 Fin, Condensate Layer, and Interfaces
294 C-4 TRANSIENT TEST METHOD
296 Figure C-3 Schematic Representation of a Countercurrent Shell-and-Tube Heat Exchanger
Figure C-4 A Small Element of a Countercurrent Shell-and-Tube Heat Exchanger
298 C-5 TEMPERATURE EFFECTIVENESS TEST METHOD
299 C-6 BATCH TEST METHOD
301 C-7 TEMPERATURE DIFFERENCE MONITORING METHOD
302 Figure C-5 Cooling Water Inlet Temperature Versus Temperature Difference
303 C-8 PRESSURE LOSS MONITORING METHOD
304 C-9 VISUAL INSPECTION MONITORING METHOD
305 C-10 PARAMETER TRENDING
306 C-11 UNCERTAINTY ANALYSIS
310 Part 24 Reactor Coolant and Recirculation Pump Condition Monitoring
1 INTRODUCTION
1.1 Scope
1.2 Approach
2 DEFINITIONS
312 3 REFERENCES
4 MACHINE FAULTS
4.1 Introduction
5 VIBRATION, AXIAL POSITION, AND BEARING TEMPERATURE MONITORING EQUIPMENT
5.1 General
313 Table 1 Pumpset Mechanical Faults
Table 2 Seal Faults
314 5.2 Monitoring System
5.3 Radial Proximity Sensor Locations
Table 3 Electrical Motor Faults
315 5.4 Axial Proximity Sensor Locations
5.5 Phase-Reference Sensor Location
5.6 Bearing Temperature Sensors
5.7 Sensor Locations for Optional Accelerometers
5.8 Other Specifications
6 VIBRATION DATA ANALYSIS SYSTEM REQUIREMENTS
6.1 Introduction
6.2 Data Acquisition for Dynamic Signals
316 6.3 System Accuracy and Calibration
6.4 Data Analysis and Display
6.5 Data Storage
317 6.6 Continuous Display of Dynamic Signals
7 SEAL MONITORING
7.1 Introduction
7.2 Monitoring System
7.3 Monitoring and Analysis Requirements
318 7.4 Seal Alarm Response
7.5 Enhanced Monitoring of a Troubled Seal
8 VIBRATION, AXIAL POSITION, AND BEARING TEMPERATURE MONITORING
8.1 Introduction
8.2 Postmaintenance Monitoring
Table 4 Minimum Monitoring and Recording Intervals
319 8.3 Baseline
8.4 Periodic Monitoring
320 8.5 Preoutage Coastdown
8.6 Vibration Alarm Response
8.7 Enhanced Monitoring of a Troubled Pumpset
9 ALARM SETTINGS
9.1 Determining Alarm Points for Overall Vibration Amplitude
321 9.2 Determining 1x and 2x Vector Acceptance Regions
9.3 Determining Alarm Points for Thrust Position
9.4 Determining Alarm Points for Bearing Temperature
9.5 Alarm Settings
10 ANALYSIS AND DIAGNOSTICS
10.1 Introduction
10.2 Data Types
10.3 Analysis Methods
Table 5 Typical Thrust Position Alarm Setpoints for a Pump With Normal Upthrust
322 10.4 Data Analysis
11 ADDITIONAL TECHNOLOGIES
11.1 Thermography
11.2 Lube Oil Analysis
11.3 Motor Current Signature Analysis
11.4 Motor Electrical Monitoring and Testing
323 11.5 Loose Parts Monitoring
12 OTHER
12.1 Calibrations
12.2 Quality
324 Part 24, Nonmandatory Appendices
Part 24, Nonmandatory Appendix A References
325 Part 24, Nonmandatory Appendix B Thermography
326 Part 24, Nonmandatory Appendix C Lube Oil Analysis
327 Part 24, Nonmandatory Appendix D Motor Current Signature Analysis
328 Part 24, Nonmandatory Appendix E Loose Parts Monitoring
329 Part 25 Performance Testing of Emergency Core Cooling Systems in Light-Water Reactor Power Plants
330 Part 26 Determination of Reactor Coolant Temperature From Diverse Measurements
1 INTRODUCTION
1.1 Scope
1.2 Applicability
1.3 Basic Methodology
2 DEFINITIONS
331 3 REFERENCES
4 REQUIREMENTS
4.1 Plant Conditions
4.2 Test Equipment
4.3 Uncertainty Methodologies
332 5 DEVELOP TEST PROCEDURES AND PERFORM TESTING
5.1 Establish Primary-to-Secondary Side ΔTps
5.2 Test Procedure Development
333 5.3 Perform Test
6 DOCUMENTATION
334 Part 26, Nonmandatory Appendix A Measurement Equipment Uncertainties
335 Part 28 Standard for Performance Testing of Systems in Water-Cooled Reactor Nuclear Power Plants
1 INTRODUCTION
1.1 Scope
1.2 Exclusions
1.3 Owner’s Responsibilities
2 DEFINITIONS
336 3 REFERENCES
4 GENERAL TESTING REQUIREMENTS
4.1 Establish System Test Boundaries
4.2 Identify System Performance Requirements
337 4.3 Identify Testable Characteristics
4.4 Establish Acceptance Criteria
338 4.5 Develop Test Procedures and Perform Testing, Inspections, and Engineering Analysis
341 5 SPECIFIC TESTING REQUIREMENTS
5.1 Emergency Core Cooling Systems
5.2 Auxiliary or Emergency Feedwater Systems
5.3 Closed Cooling Water Systems
5.4 Emergency Service Water Systems
5.5 Instrument Air Systems
6 EVALUATE TEST DATA
6.1 Compare Data to Acceptance Criteria
6.2 Trend Test Data
6.3 Evaluate Test Interval
342 7 DOCUMENTATION
7.1 System Test Plan
7.2 Test Results and Corrective Actions
343 Part 28, Mandatory Appendix I Specific Testing Requirements of Emergency Core Cooling Systems in BWR Power Plants
I-1 INTRODUCTION
I-2 DEFINITIONS
I-3 REFERENCE
I-4 BWR ECCS TESTING REQUIREMENTS
I-4.1 Establish System Testing Boundaries
I-4.2 Identify System Performance Requirements
I-4.3 Identify Testable Characteristics That Represent Performance Requirements
Part 28, Mandatory Appendices
344 I-4.3.1 Component Characteristics.
I-4.3.2 Instrumentation and Control (I&C) Characteristics.
I-4.3.3 ECCS Logic Characteristics.
I-4.3.4 System Characteristics.
I-4.3.4.1 High-Pressure Injection Mode Characteristics.
I-4.3.4.2 Depressurization Mode Characteristics.
I-4.3.4.3 Low-Pressure Injection Mode Characteristics.
I-4.3.4.4 Long-Term Decay Heat Removal Mode Characteristics.
I-4.4 Establish Characteristic Acceptance Criteria
I-4.5 Develop Test Procedures and Perform Testing, Inspections, and Engineering Analysis
I-4.5.1 Preservice Testing.
345 I-4.5.1.1 Preservice Test Prerequisites.
I-4.5.1.2 Preservice Performance Test.
I-4.5.1.3 Preservice Test Interval.
I-4.5.2 Inservice Testing.
I-4.5.2.1 High-Pressure Injection Mode.
I-4.5.2.2 Depressurization Mode
I-4.5.2.3 Low-Pressure Injection Mode.
I-4.5.2.4 Long-Term Decay Heat Removal Mode.
I-4.5.2.5 Inservice Test Interval.
347 Part 28, Mandatory Appendix II Specific Testing Requirements of Emergency Core Cooling Systems in PWR Power Plants
II-1 INTRODUCTION
II-2 DEFINITIONS
II-3 REFERENCES
II-4 PWR ECCS TESTING REQUIREMENTS
351 Part 28, Mandatory Appendix III Specific Testing Requirements of Auxiliary or Emergency Feedwater Systems in Water-Cooled Reactor Nuclear Power Plants
III-1 INTRODUCTION
III-2 DEFINITION
III-3 REFERENCES
III-4 AUXILIARY FEEDWATER SYSTEM TESTING REQUIREMENTS
353 Part 28, Mandatory Appendix IV Specific Testing Requirements of Closed Cooling Water Systems in Water-Cooled Reactor Nuclear Power Plants
IV-1 INTRODUCTION
IV-2 DEFINITIONS
IV-3 CLOSED COOLING WATER SYSTEM TESTING REQUIREMENTS
354 Figure IV-1 CCWS Typical Flow Diagram
357 Part 28, Mandatory Appendix V Specific Testing Requirements of Emergency Service Water Systems in Water-Cooled Reactor Nuclear Power Plants (Open Cooling Water Systems)
V-1 INTRODUCTION
V-2 DEFINITIONS
V-3 EMERGENCY SERVICE WATER SYSTEM TEST REQUIREMENTS
V-4 ESTABLISH SYSTEM TEST BOUNDARIES
360 Part 28, Mandatory Appendix VI Specific Testing Requirements of Instrument Air Systems in Water-Cooled Reactor Nuclear Power Plants
VI-1 INTRODUCTION
VI-2 DEFINITIONS
VI-3 INSTRUMENT AIR SYSTEM TESTING REQUIREMENTS
361 Figure VI-1 Typical Instrument Air System
365 Part 28, Nonmandatory Appendices
Part 28, Nonmandatory Appendix A Industry Guidance
366 Table A-1 Operating Experience Information
369 Part 28, Nonmandatory Appendix B Guidance for Testing Certain System Characteristics
B-1 PURPOSE
B-2 VERIFYING ECCS ACCUMULATOR DISCHARGE FLOW PATH RESISTANCE IN PWRS
B-3 TYPICAL PROCESS SUBSYSTEM
B-4 IDENTIFYING AND VERIFYING PUMP TDH VERSUS FLOW ACCEPTANCE CRITERIA
B-5 VERIFYING DISCHARGE FLOW PATH RESISTANCE
370 Figure B-1 Typical Branch Line System
Figure B-2 Verifying Pump TDH Versus Flow: Correction of Measured Data for Instrument Accuracy
371 Figure B-3 Verifying Pump TDH Versus Flow: Correction of Analysis Limits for Instrument Accuracy
372 Figure B-4 Verifying Discharge Piping Overall Resistance: Correction of Measured Data for Instrument Accuracy
Figure B-5 Verifying Discharge Piping Overall Resistance: Correction of Analysis Limits for Instrument Accuracy
373 B-6 VERIFYING BALANCED BRANCH LINE RESISTANCE
B-7 SYSTEM ADJUSTMENTS
374 Figure B-6 Measured Subsystem Operating Point and Range of Operating Points Allowed by Analysis Limits
375 Part 28, Nonmandatory Appendix C Measurement Accuracy of System Characteristics
C-1 BACKGROUND
C-2 NOMENCLATURE
376 C-3 SENSITIVITY COEFFICIENTS
C-4 ACCURACY OF DIRECTLY MEASURED VARIABLES
C-5 ACCURACY OF DERIVED VARIABLES
377 C-6 ACCURACY OF FLOW RATE
C-7 ACCURACY OF PUMP TDH
378 C-8 ACCURACY OF SYSTEM RESISTANCE
C-9 EXAMPLE EVALUATION OF PUMP TDH ACCURACY
379 Table C-1 Recorded Test Data
Table C-2 Calculated Pump Head
Table C-3 Sensitivity Coefficients for Pump TDH
381 Table C-4 Pump TDH Overall Accuracy Calculation
382 DIVISION 3 OM GUIDES
Part 11 Vibration Testing and Assessment of Heat Exchangers
1 INTRODUCTION
1.1 Scope
2 DEFINITIONS
3 REFERENCES
4 BACKGROUND DESCRIPTION
383 5 SELECTION OF EQUIPMENT TO BE TESTED
5.1 Equipment Selection Factors
384 6 SELECTION OF TEST METHOD
6.1 Test Measurement Methods
385 6.2 Bases for Selection
6.3 Precautions
7 TEST REQUIREMENTS
7.1 Direct Measurement of Tube Vibration
387 Figure 1 Tube Bundle Configuration With Tube Groupings Most Susceptible to Fluidelastic Instability Denoted by Cross-Hatching
390 7.2 Microphone Scan for Tube Impacting
391 7.3 External Monitoring for Impacting
392 8 TEST CONDITIONS
8.1 Shell-Side Flow Rate
8.2 Rough Process Conditions
9 DOCUMENTATION
393 10 PRECAUTIONS
394 Part 11, Nonmandatory Appendices
Part 11, Nonmandatory Appendix A Causes of Vibration
A-1 DISCUSSION
395 A-2 REFERENCES
396 Figure A-1 Root Mean Square (rms) Acceleration Versus Flow Rate From Three Typical Tubes
397 Figure A-2 Tube Response PSDs for Various Shell-Side Flow Rates (Ordinate Not to Scale)
398 Part 11, Nonmandatory Appendix B Methods for Comparative Evaluation of Fluidelastic and Turbulence-Induced Vibration
B-1 INTRODUCTION
B-2 NOMENCLATURE
B-3 FLUIDELASTIC INSTABILITY
399 B-4 SIMPLIFIED METHOD FOR ESTIMATING TURBULENCE-INDUCED VIBRATION IN A SIMILAR DESIGN
400 B-5 REFERENCES
Table B-1 Upper Bound Estimate of the Random Turbulence Excitation Coefficient for Tube Bundle
401 Part 11, Nonmandatory Appendix C Test Guidelines for Dynamic Characterization of Tubes
C-1 TUBE MECHANICAL VIBRATION CHARACTERISTICS
C-2 MODAL FREQUENCIES AND DAMPING DETERMINATION
C-3 MODE SHAPE CHARACTERIZATION
402 Part 11, Nonmandatory Appendix D External Vibration Surveys
D-1 INTRODUCTION
D-2 MEASUREMENT LOCATIONS
D-3 ACCEPTANCE GUIDELINES AND RECOMMENDED FOLLOW-UP
403 Part 11, Nonmandatory Appendix E Detection Methods and Data Interpretation
E-1 INTRODUCTION
E-2 AURAL OBSERVATIONS
E-3 ACCELEROMETER SIGNAL CHARACTERISTICS DURING METAL-TO-METAL IMPACTING
E-4 DETECTION OF VIBRATION CAUSED BY FLUIDELASTIC EXCITATION WITH TUBE-MOUNTED SENSORS
404 Figure E-1 Acoustic rms Spectrum for Nonimpacting Tube (No. 6-1) and Impacting Tube (No. 6-2)
405 Figure E-2 Correlation of Signals From Microphone and In-Tube Accelerometer
407 Figure E-3 Root Mean Square (rms) Tube Response Versus Flow Velocity
Figure E-4 Response Versus Flow Velocity (Laboratory Test of 5 × 5 Tube Array)
408 E-5 TUBE SUPPORT PLATE INTERACTION
409 Figure E-5 Response Versus Flow Rate for Four Tubes in Industrial Size Shell-and-Tube Heat Exchanger (Open Symbol: Increasing Flow; Solid Symbol: Decreasing Flow)
410 Figure E-6 Displacement Time Histories From Accelerometer Pair in Heat Exchanger Tube Vibration Test
Figure E-7 Acceleration Time Histories From Accelerometer Pair in Heat Exchanger Tube Vibration Test
411 Figure E-8 Tube Vibration Patterns From X-Y Probe and Test of Industrial Size Shell-and-Tube Heat Exchanger
412 Figure E-9 Frequency Response Curves for Tubes in Industrial Size Shell-and-Tube Heat Exchanger
413 Figure E-10 Schematic of Test Setup
414 Figure E-11 Root Mean Square (rms) Tube Displacements As Function of Flow Velocity (Diametral Gap of 1.02 mm)
415 Figure E-12 Frequency Spectra of Tube Displacement at Location “A” (Diametral Gap of 1.27 mm)
416 Figure E-13 Tube Displacement Time Histories at Location “A” (Diametral Gap of 0.51 mm)
417 E-6 REFERENCES
418 Part 11, Nonmandatory Appendix F Vibration Acceptance Guidelines
F-1 INTRODUCTION
F-2 GUIDELINES FOR INITIAL ASSESSMENT
F-3 FOLLOW-UP ACTIONS
F-4 METHODS FOR DETAILED WEAR ASSESSMENTS
419 F-5 GUIDELINES FOR THE EVALUATION OF EXTERNAL VIBRATION LEVELS
F-6 REFERENCES
420 Part 11, Nonmandatory Appendix G Installation of Strain Gages
421 Part 14 Condition Monitoring of Rotating Equipment in Nuclear Power Plants
1 INTRODUCTION
1.1 Scope
1.2 Approach
2 DEFINITIONS
3 REFERENCES
422 4 SCOPE OF COVERAGE
5 CONDITION-MONITORING TECHNOLOGIES
5.1 Common Technologies and Faults
5.2 Condition-Monitoring Technologies
423 Table 1 Common Predictive Technology Applications
424 Table 2 Typical Pump Mechanical Faults
Table 3 Mechanical Seal Faults
Table 4 Electrical Motor Faults
427 Part 14, Nonmandatory Appendices
Part 14, Nonmandatory Appendix A Vibration Monitoring
A-1 SCOPE
A-2 PURPOSE
A-3 DEFINITIONS
429 A-4 VIBRATION MONITORING
430 A-5 TRANSDUCER SELECTION AND INSTALLATION
Table A-1 Comparison of Periodic and Continuous Monitoring and Relative Advantages
432 Table A-2 Noncontacting Displacement Probes — Probes Advantages Versus Disadvantages
Table A-3 Velocity Transducers — Transducer Advantages Versus Disadvantages
433 Table A-4 Accelerometers — Transducer Advantages and Disadvantages
Table A-5 Combination Probe Attached to Bearing Housing — Transducer Advantages and Disadvantages
434 Table A-6 Shaft Rider — Advantages and Disadvantages
435 Table A-7 Transducer Location Guidelines — Turbines
436 Table A-8 Transducer Location Guidelines — Equipment With Antifriction Bearings
437 Table A-9 Transducer Location Guidelines — Horizontal Pumps — Fluid Film Bearings
438 Table A-10 Transducer Location Guidelines — Motor-Driven Vertical Pumps — Fluid Film Bearings
439 Table A-11 Transducer Location Guidelines — Electric Motors
440 A-6 VIBRATION DATA ANALYSIS SYSTEM REQUIREMENTS
442 A-7 VIBRATION LIMITS
A-8 MONITORING INTERVALS
Figure A-1 An Example of a Vibration Trend Curve
443 A-9 ANALYSIS AND DIAGNOSTICS
A-10 REFERENCES
445 Part 14, Nonmandatory Appendix B Lubricating Oil Analysis and Trending
B-1 SCOPE
B-2 PURPOSE
B-3 DEFINITIONS
450 B-4 LUBRICATING OIL SAMPLING AND TESTING PROGRAM
B-5 LUBRICATING OIL ANALYSIS
451 B-6 SETTING ALERT AND DANGER LIMITS
B-7 REFERENCES
452 Part 14, Nonmandatory Appendix C Thermography
C-1 SCOPE
C-2 PURPOSE
C-3 DEFINITIONS
455 C-4 EQUIPMENT FAULTS
456 C-5 UNITS OF MEASUREMENT
C-6 BASELINE MEASUREMENTS
C-7 ALARMS
C-8 REFERENCES
458 Part 14, Nonmandatory Appendix D Motor Current Signature Analysis
D-1 SCOPE
D-2 PURPOSE
D-3 DEFINITIONS
D-4 EQUIPMENT FAULTS
D-5 UNITS OF MEASUREMENT
D-6 BASELINE MEASUREMENTS
459 D-7 ALARMS
D-8 REFERENCES
460 Part 14, Nonmandatory Appendix E Motor Electrical Parameter Monitoring
E-1 MOTOR ELECTRICAL MONITORING
E-2 MOTOR ELECTRICAL PARAMETERS
E-3 REFERENCE
461 Part 14, Nonmandatory Appendix F Process and Equipment Parameter Monitoring and General Observations
F-1 COLLECTION OF EQUIPMENT CONDITION DATA
F-2 GENERAL OBSERVATIONS
462 Part 17 Performance Testing of Instrument Air Systems in Light-Water Reactor Power Plants
463 Part 19 Preservice and Periodic Performance Testing of Pneumatically and Hydraulically Operated Valve Assemblies in Water-Cooled Reactor Nuclear Power Plants
1 INTRODUCTION
1.1 Scope
1.2 Exclusions
2 DEFINITIONS
464 3 TEST GUIDANCE
3.1 Preservice Test Guidance
3.2 Performance Test Guidance
3.3 Equipment Replacement, Modification, Repair, and Maintenance Test Guidance
4 TEST METHODS
4.1 Prerequisites
465 4.2 Instrument Calibration
4.3 Test Conditions
4.4 Limits and Precautions
4.5 Test Procedures
4.6 Test Parameters
4.7 Test Information
466 5 ANALYSIS AND EVALUATION OF DATA
5.1 Acceptance Criteria
5.2 Analysis of Data
5.3 Evaluation of Data
5.4 Documentation of Analysis and Evaluation of Data
6 CORRECTIVE ACTION
467 Part 23 Inservice Monitoring of Reactor Internals Vibration in Pressurized Water Reactor Power Plants
1 INTRODUCTION
1.1 Scope
1.2 Background
2 DEFINITIONS
468 Figure 1 Schematic of a Pressurized Water Reactor (PWR) Showing Typical Sensor Arrangement
469 3 REFERENCES
470 4 INTERNALS VIBRATION EXCITATION SOURCES, RESPONSES, AND MODES
4.1 Sources of Excitation and Responses
4.2 Vibration Modes
5 SIGNAL DATABASE
5.1 Signals to Be Monitored and Reactor Conditions
471 5.2 Data Acquisition
Figure 2 Beam and Shell Mode Vibration of a PWR Core Support Barrel
472 5.3 Signal Sampling
5.4 Signal Recording
5.5 Data Reduction
Table 1 Sensor Types and Potential Applications in Reactor Noise Analysis
473 Figure 3 Typical Components in a Signal Data Acquisition System
Table 2 Relationships Between Sampling Rates and Analysis Results
474 5.6 Data Storage
5.7 Documentation
475 6 DATA REVIEW
6.1 Initial Data Set
6.2 Subsequent Data Sets
477 Part 23, Nonmandatory Appendices
Part 23, Nonmandatory Appendix A Discussion of Spectral Functions
A-1 NORMALIZED POWER SPECTRAL DENSITY (NPSD)
A-2 NORMALIZED ROOT MEAN SQUARE OF THE SIGNAL
A-3 NORMALIZED CROSS-POWER SPECTRAL DENSITY (NCPSD), COHERENCE (COH), AND PHASE (N)
478 Figure A-1 Different Spectral Functions
479 A-4 IN-PHASE AND OUT-OF-PHASE SIGNAL SEPARATION (MAYO, 1977)
480 A-5 REFERENCES
481 Part 23, Nonmandatory Appendix B Supporting Information on Component Vibrations
B-1 IN-CORE DETECTOR THIMBLES
B-2 BAFFLE JETTING
482 B-3 FUEL ASSEMBLY VIBRATIONS
B-4 REFERENCE
483 Part 23, Nonmandatory Appendix C Pump-Induced Vibrations
C-1 INTRODUCTION
C-2 CASE STUDY 1: COOLANT PUMP OPERATION CHARACTERISTICS
C-3 CASE STUDY 2: SPACE-TIME BEATING OF COOLANT PUMPS IN A MULTI-LOOP PWR PLANT
484 C-4 REFERENCES
Figure C-1 Reactor Coolant System Arrangement — Plan View
485 Figure C-2 Data Set I, 180 deg Phase NCPSD, A-D
486 Figure C-3 Data Set II, 180 deg NCPSD, A-D and B-C
487 Figure C-4 180 deg Phase NCPSD, X-Y
488 Figure C-5 Lissajous Figure of Ex-Core Neutron Noise Data Showing Motion of Reactor Core in a Multi-Loop Plant
489 Part 23, Nonmandatory Appendix D Sampling Rate and Length of Data Record Requirement to Resolve a Spectral Peak
ASME OM 2022
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