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ASME FFS 1 2007

ASME FFS 1 2007

$98.04

ASME FFS-1 Fitness-For-Service

Published By Publication Date Number of Pages
ASME 2007 1128
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PDF Catalog

PDF Pages PDF Title
3 Foreword
5 Special Notes
7 Contents
19 PART 1 – INTRODUCTION
20 1.1 Introduction
1.2 Scope
22 1.3 Organization and Use
1.4 Responsibilities
1.4.1 Owner-User
1.4.2 Inspector
1.4.3 Engineer
23 1.5 Qualifications
1.5.1 Education and Experience
1.5.2 Owner- User
1.5.3 Inspector
1.5.4 Engineer
1.6 Definition of Terms
1.7 References
25 1.8 Tables
29 PART 2 – FITNESS-FOR-SERVICE ENGINEERING ASSESSMENT PROCEDURE
30 2.1 General
31 2.2 Applicability and Limitations of the FFS Assessment Procedures
2.3 Data Requirements
2.3.1 Original Equipment Design Data
33 2.3.2 Maintenance and Operational History
2.3.3 Required Data/ Measurements for a FFS Assessment
34 2.3.4 Recommendations for Inspection Technique and Sizing Requirements
2.4 Assessment Techniques and Acceptance Criteria
37 2.5 Remaining Life Assessment
38 2.6 Remediation
2.7 In-Service Monitoring
2.8 Documentation
39 2.9 Nomenclature
2.10 References
40 2.11 Tables and Figures
45 PART 3 – ASSESSMENT OF EXISTING EQUIPMENT FOR BRITTLE FRACTURE
46 3.1 General
47 3.2 Applicability and Limitations of the Procedure
3.3 Data Requirements
3.3.1 Original Equipment Design Data
48 3.3.2 Maintenance and Operational History
3.3.3 Required Data/Measurements for a FFS Assessment
49 3.3.4 Recommendations for Inspection Technique and Sizing Requirements
3.4 Assessment Techniques and Acceptance Criteria
3.4.1 Overview
3.4.2 Level 1 Assessment
52 3.4.3 Level 2 Assessment
56 3.4.4 Level 3 Assessment
57 3.5 Remaining Life Assessment – Acceptability for Continued Service
3.6 Remediation
58 3.7 In-Service Monitoring 3.7.1
3.8 Documentation
59 3.9 Nomenclature
60 3.10 References
61 3.11 Tables and Figures
87 PART 4 – ASSESSMENT OF GENERAL METAL LOSS
88 4.1 General
4.2 Applicability and Limitations of the Procedure
90 4.3 Data Requirements
4.3.1 Original Equipment Design Data
4.3.2 Maintenance and Operational History
4.3.3 Required Data/ Measurements For A FFS Assessment
92 4.3.4 Recommendations for Inspection Technique and Sizing Requirements
4.4 Assessment Techniques and Acceptance Criteria
4.4.1 Overview
93 4.4.2 Level 1 Assessment
94 4.4.3 Level 2 Assessment
96 4.4.4 Level 3 Assessment
4.5 Remaining Life Assessment
4.5.1 Thickness Approach
4.5.2 MAWP Approach
97 4.6 Remediation
99 4.7 In–Service Monitoring
4.8 Documentation
100 4.9 Nomenclature
101 4.10 References
102 4.11 Tables and Figures
119 PART 5 – ASSESSMENT OF LOCAL METAL LOSS
120 5.1 General
5.2 Applicability and Limitations of the Procedure
121 5.3 Data Requirements
5.3.1 Original Equipment Design Data
5.3.2 Maintenance and Operational History
122 5.3.3 Required Data/ Measurements for a FFS Assessment
123 5.3.4 Recommendations for Inspection Technique and Sizing Requirements
5.4 Assessment Techniques and Acceptance Criteria
5.4.1 Overview
5.4.2 Level 1 Assessment
126 5.4.3 Level 2 Assessment
131 5.4.4 Level 3 Assessment
132 5.5 Remaining Life Assessment
5.5.1 Thickness Approach
5.5.2 MAWP Approach
5.6 Remediation
5.7 In-Service monitoring
133 5.9 Nomenclature
136 5.10 References
138 5.11 Tables and Figures
157 PART 6 – ASSESSMENT OF PITTING CORROSION
158 6.1 General
6.2 Applicability and Limitations of the Procedure
159 6.3 Data Requirements
6.3.1 Original Equipment Design Data
6.3.2 Maintenance and Operational History
160 6.3.3 Required Data/ Measurements for a FFS Assessment
161 6.3.4 Recommendation for Inspection Technique and Sizing Requirements
6.4 Assessment Techniques and Acceptance Criteria
6.4.1 Overview
162 6.4.2 Level 1 Assessment
163 6.4.3 Level 2 Assessment
167 6.4.4 Level 3 Assessment
168 6.5 Remaining Life Assessment
169 6.6 Remediation
6.7 In-Service Monitoring
6.8 Documentation
6.9 Nomenclature
172 6.10 References
173 6.11 Tables and Figures
191 PART 7 – ASSESSMENT OF HYDROGEN BLISTERS AND HYDROGEN DAMAGE
192 7.1 General
7.2 Applicability and Limitations of the Procedure
193 7.3 Data Requirements
7.3.1 Original Equipment Design Data
7.3.2 Maintenance and Operational History
194 7.3.3 Required Data/ Measurements for a FFS Assessment
196 7.3.4 Recommendations for Detection, Characterization, and Sizing
7.4 Assessment Techniques and Acceptance Criteria
7.4.1 Overview
197 7.4.2 Level 1 Assessment
199 7.4.3 Level 2 Assessment
202 7.4.4 Level 3 Assessment
203 7.5 Remaining Life Assessment
204 7.6 Remediation
205 7.7 In-Service Monitoring
7.8 Documentation
7.9 Nomenclature
207 7.10 References
208 7.11 Tables and Figures
223 PART 8 – ASSESSMENT OF WELD MISALIGNMENT AND SHELL DISTORTIONS
224 8.1 General
8.2 Applicability and Limitations of the Procedure
226 8.3 Data Requirements
8.3.1 Original Equipment Design Data
8.3.2 Maintenance and Operational History
8.3.3 Required Data/ Measurements for a FFS Assessment
8.3.4 Recommendations for Inspection Technique and Sizing Requirements
228 8.4 Evaluation Techniques and Acceptance Criteria
8.4.1 Overview
8.4.2 Level 1 Assessment
8.4.3 Level 2 Assessment
234 8.4.4 Level 3 Assessment
235 8.5 Remaining Life Assessment
236 8.6 Remediation
8.7 In-Service Monitoring
8.8 Nomenclature
239 8.9 Documentation
240 8.10 References
242 8.11 Tables and Figures
269 PART 9 – ASSESSMENT OF CRACK-LIKE FLAWS
270 9.1 General
9.2 Applicability and Limitations of the Procedure
272 9.3 Data Requirements
9.3.1 General
273 9.3.2 Original Equipment Design Data
9.3.3 Maintenance and Operating History
9.3.4 Required Data/ Measurements for a FFS Assessment – Loads and Stresses
274 9.3.5 Required Data/ Measurements for a FFS Assessment – Material Properties
275 9.3.6 Required Data/ Measurements for a FFS Assessment – Flaw Characterization
279 9.3.7 Recommendation for Inspection Technique and Sizing Requirements
9.4 Assessment Techniques and Acceptance Criteria
9.4.1 Overview
280 9.4.2 Level 1 Assessment
281 9.4.3 Level 2 Assessment
285 9.4.4 Level 3 Assessment
288 9.5 Remaining Life Assessment
9.5.1 Subcritical Crack Growth
290 9.5.2 Leak- Before-Break Analysis
291 9.6 Remediation
292 9.7 In-Service Monitoring
9.8 Documentation
294 9.9 Nomenclature
296 9.10 References
298 9.11 Tables and Figures
339 PART 10 – ASSESSMENT OF COMPONENTS OPERATING IN THE CREEP RANGE
340 10.1 General
10.2 Applicability and Limitations of the Procedure
342 10.3 Data Requirements
10.3.1 General
10.3.2 Original Equipment Design Data
10.3.3 Maintenance and Operational History
10.3.4 Required Data for A FFS Assessment – Loads and Stresses
343 10.3.5 Required Data for A FFS Assessment – Material Properties
344 10.3.6 Required Data for A FFS Assessment – Damage Characterization
345 10.3.7 Recommendation for Inspection Technique and Sizing Requirements
347 10.4 Assessment Techniques and Acceptance Criteria
10.4.1 Overview
10.4.2 Level 1 Assessment
349 10.4.3 Level 2 Assessment
10.4.4 Level 3 Assessment
10.5 Remaining Life Assessment
10.5.1 Overview
351 10.5.2 Creep Rupture Life
355 10.5.3 Creep- Fatigue Interaction
356 10.5.4 Creep Crack Growth
361 10.5.5 Creep Buckling
362 10.5.6 Creep- Fatigue Assessment of Dissimilar Weld Joints
367 10.5.7 Microstructural Approach
368 10.6 Remediation
369 10.7 In-Service Monitoring
10.8 Documentation
370 10.9 Nomenclature
375 10.10 Referenced Publications
377 10.11 Tables and Figures
435 PART 11 – ASSESSMENT OF FIRE DAMAGE
436 11.1 General
11.2 Applicability and Limitations of the Procedure
437 11.3 Data Requirements
11.3.1 Original Equipment Design Data
11.3.2 Maintenance and Operational History
11.3.3 Required Data/ Measurements for A FFS Assessment
442 11.4 Assessment Techniques and Acceptance Criteria
11.4.1 Overview
11.4.2 Level 1 Assessment
443 11.4.3 Level 2 Assessment
445 11.4.4 Level 3 Assessment
11.5 Remaining Life Assessment
11.6 Remediation
11.7 In-Service Monitoring
11.8 Documentation
446 11.9 Nomenclature
11.10 References
447 11.11 Tables and Figures
495 PART 12 – ASSESSMENT OF DENTS, GOUGES, AND DENT-GOUGE COMBINATIONS
496 12.1 General
12.2 Applicability and Limitations of the Procedure
498 12.3 Data Requirements
12.3.1 Original Equipment Design Data
12.3.2 Maintenance and Operational History
12.3.3 Required Data/ Measurements for a FFS Assessment
500 12.3.4 Recommendations for Inspection Technique and Sizing Requirements
12.4 Assessment Techniques and Acceptance Criteria
12.4.1 Overview
501 12.4.2 Level 1 Assessment
503 12.4.3 Level 2 Assessment
505 12.4.4 Level 3 Assessment
506 12.5 Remaining Life Assessment
12.6 Remediation
507 12.7 In-Service monitoring
12.8 Documentation
12.9 Nomenclature
509 12.10 References
511 12.11 Tables and Figures
517 PART 13 – ASSESSMENT OF LAMINATIONS
518 13.1 General
13.2 Applicability and Limitations of the Procedure
519 13.3 Data Requirements
13.3.1 Original Equipment Design Data
13.3.2 Maintenance and Operational History
13.3.3 Required Data/ Measurements for a FFS Assessment
520 13.3.4 Recommendations for Inspection Technique and Sizing Requirements
13.4 Assessment Techniques and Acceptance Criteria
13.4.1 Overview
13.4.2 Level 1 Assessment
522 13.4.3 Level 2 Assessment
523 13.4.4 Level 3 Assessment
13.5 Remaining Life Assessment
13.6 Remediation
13.7 In-Service Monitoring
13.8 Documentation
13.9 Nomenclature
524 13.10 References
525 13.11 Tables and Figures
529 ANNEX A – THICKNESS, MAWP AND STRESS EQUATIONS FOR A FFS ASSESSMENT
531 A.1 General
A.2 Calculation of tmin, and Membrane Stress
535 A.3 Pressure Vessels and Boiler Components – Internal Pressure
550 A.4 Pressure Vessels and Boiler Components – External Pressure
568 A.5 Piping Components and Boiler Tubes
571 A.6 API 650 Storage Tanks
572 A.7 Thickness Equations for Supplemental Loads
573 A.8 Nomenclature
583 A.9 References
584 A.10 Tables and Figures
601 ANNEX B1 – STRESS ANALYSIS OVERVIEW FOR AN FFS ASSESSMENT
602 B1.1 General Requirements
604 B1.2 Protection Against Plastic Collapse
610 B1.3 Protection Against Local Failure
612 B1.4 Protection Against Collapse From Buckling
613 B1.5 Protection Against Failure From Cyclic Loading
628 B1.6 Supplemental Requirements for Stress Classification in Nozzle Necks
629 B1.7 Special Requirements for Crack- Like Flaws
634 B1.8 Definitions
637 B1.9 Nomenclature
643 B1.10 References
645 B1.11 Tables
657 B1.12 Figures
663 ANNEX B2 – RECOMMENDATIONS FOR LINEARIZATION OF STRESS RESULTS FOR
664 B2.1 Scope
B2.2 General
B2.3 Selection of Stress Classification Lines
665 B2.4 Stress Integration Method
667 B2.5 Structural Stress Method Based on Nodal Forces
B2.6 Structural Stress Method Based on Stress Integration
668 B2.7 Nomenclature
669 B2.8 References
670 B2.9 Tables
672 B2.10 Figures
683 ANNEX B3 – HISTOGRAM DEVELOPMENT AND CYCLE COUNTING FOR FATIGUE
684 B3.1 Scope
B3.2 Definitions
B3.3 Histogram Development
B3.4 Cycle Counting Using The Rainflow Method
685 B3.5 Cycle Counting Using Max-Min Cycle Counting Method
687 B3.6 Nomenclature
689 ANNEX B4 – ALTERNATIVE PLASTICITY ADJUSTMENT FACTORS AND EFFECTIVE
690 B4.1 Scope
B4.2 Definitions
B4.3 Effective Alternating Stress for Elastic Fatigue Analysis
694 B4.4 Nomenclature
697 ANNEX C – COMPENDIUM OF STRESS INTENSITY FACTOR SOLUTIONS
698 C.1 General
C.2 Stress Analysis
700 C.3 Stress Intensity Factor Solutions for Plates
712 C.4 Stress Intensity Factor Solutions for Plates with Holes
718 C.5 Stress Intensity Factor Solutions for Cylinders
727 C.6 Stress Intensity Factor Solutions for Spheres
731 C.7 Stress Intensity Factor Solutions for Elbows and Pipe Bends
C.8 Stress Intensity Factor Solutions for Nozzles and Piping Tees
733 C.9 Stress Intensity Factor Solutions For Ring-Stiffened Cylinders
734 C.10 Stress Intensity Factor Solutions for Sleeve Reinforced Cylinders
C.11 Stress Intensity Factor Solutions for Round Bars and Bolts
737 C.12 Stress Intensity Factor Solutions for Cracks at Fillet Welds
739 C.13 Stress Intensity Factor Solutions Cracks in Clad Plates and Shells
C.14 The Weight Function Method for Surface Cracks
744 C.15 Nomenclature
745 C.16 References
748 C.17 Tables and Figures
899 ANNEX D – COMPENDIUM OF REFERENCE STRESS SOLUTIONS FOR CRACK-LIKE
900 D.1 General
D.2 Stress Analysis
907 D.3 Reference Stress Solutions for Plates
910 D.4 Reference Stress Solutions For Plates with Holes
911 D.5 Reference Stress Solutions For Cylinders
919 D.6 Reference Stress Solutions For Spheres
920 D.7 Reference Stress Solutions For Elbows And Pipe Bends
921 D.8 Reference Stress Solutions For Nozzles And Piping Tees
922 D.9 Reference Stress Solutions For Ring- Stiffened Cylinders
D.10 Reference Stress Solutions For Sleeve Reinforced Cylinders
D.11 Reference Stress Solutions for Round Bars and Bolts
924 D.12 Reference Stress Solutions For Cracks At Fillet Welds
D.13 Reference Stress Solutions For Cracks In Clad Plates And Shells
D.14 Nomenclature
926 D.15 References
927 D.16 Tables and Figures
929 ANNEX E – RESIDUAL STRESSES IN A FITNESS-FOR-SERVICE EVALUATION
930 E.1 General
E.2 Applicability and Limitations
931 E.3 Data Requirements and Definition of Variables
934 E.4 Full Penetration Welds in Piping and Pressure Vessel Cylindrical Shells
941 E.5 Full Penetration Welds in Spheres and Pressure Vessel Heads
944 E.6 Full Penetration Welds in Storage Tanks
E.7 Full Penetration Welds at Corner Joints ( Nozzles or Piping Branch Connections)
947 E.8 Full Penetration and Fillet Welds at a Tee Joint
949 E.9 Repair Welds
950 E.10 Nomenclature
952 E.11 References
955 E.12 Tables and Figures
975 ANNEX F – MATERIAL PROPERTIES FOR A FFS ASSESSMENT
976 F.1 General
F.2 Strength Parameters
981 F.3 Physical Properties
F.4 Fracture Toughness
998 F.5 Material Data for Crack Growth Calculations
1009 F.6 Fatigue Curves
1012 F.7 Material Data for Creep Analysis
1015 F.8 Nomenclature
1022 F.9 References Technical References – Fracture Mechanics
1029 F.10 Tables and Figures
1085 ANNEX G – DAMAGE MECHANISMS
1086 G.1 Deterioration and Failure Modes
G.2 Pre-Service Deficiencies
1087 G.3 In-Service Deterioration and Damage
1091 G.4 References
1092 G.5 Tables and Figures
1093 ANNEX H – TECHNICAL BASIS AND VALIDATION
1094 H.1 Overview
H.2 Assessment of Existing Equipment for Brittle Fracture
H.3 Assessment of General and Local Metal Loss
H.4 Assessment of Pitting Damage
1095 H.5 Assessment of HIC/SOHIC and Blister Damage
H.6 Assessment of Weld Misalignment and Shell Distortions
H.7 Assessment of Crack-Like Flaws
1096 H.8 Assessment of Creep Damage
H.9 Assessment of Fire Damage
H.10 Assessment of Dents, Gouges, and Dent-Gouge Combination
H.11 Assessment of Laminations
H.12 References
1101 ANNEX I – GLOSSARY OF TERMS AND DEFINITIONS
1111 ANNEX J – CURRENTLY NOT USED
1113 ANNEX K – CRACK OPENING AREAS
1114 K.1 Introduction
K.2 Overview of Crack Opening Area Calculations
K.3 Crack Opening Areas (COA) for Cylinders and Spheres
1117 K.4 Plasticity Correction for the COA
1118 K.5 Nomenclature
1119 K.6 References
1120 K.7 Tables

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